A leak detection system includes a testing interface, which includes a rotation holder configured to retain and rotate a package. The testing interface includes a plunger apparatus configured to actuate a plunger to apply a pressure to the package before and/or during the package being inspected using a high voltage leak detection (HVLD) apparatus. The testing interface also includes a controller configured to operate and coordinate the operation of the testing interface with operation of the HVLD apparatus.

A metal-to-metal sealing system is described for forming a pressure-activated connection between two pieces of equipment under HPHT (high pressure high temperature) conditions which will degrade elastomers. The roughly cylindrical seal comprises four sealing surfaces, two sealing surfaces formed by the circular longitudinal edge, and two sealing surfaces formed by either side of a bulge located halfway along the outer diameter. These surfaces correspond with sealing surfaces on the pieces of equipment to be joined. These pieces of equipment also utilize testing ports in fluid communication with the seal in order to ensure a secure connection.

Techniques for implementing and operating a system that includes a pipe segment, which has tubing that defines a bore and a fluid conduit implemented in an annulus of the tubing, and a test head. The test head includes a shell, which defines an annulus cavity, and an inflatable bladder implemented in the annulus cavity, in which the system maintains the inflatable securing bladder in a less inflated state while pipe segment tubing is not present in the annulus cavity and increases inflation of the inflatable bladder to a more inflated state when the tubing is present in the annulus cavity to facilitate securing and sealing an open end of the pipe segment in the test head to enable integrity of the tubing to be tested at least in part by flowing a test fluid into the annulus of the tubing via a testing port on the shell.

Techniques for implementing and/or operating a testing system that includes a pipe segment, which includes tubing having an inner layer that defines a pipe bore, an intermediate layer including electrically conductive material implemented around the inner layer, and an outer layer implemented around the intermediate layer, and a return wire embedded within the tubing. The testing system includes a signal generator that supplies an electrical test signal to the electrically conductive material, a sensor electrically coupled to the return wire, in which the sensor determines a sensor signal indicative of an actual electrical return signal received from the return wire in response to supply of the electrical test signal, and a control sub-system communicatively coupled to the signal generator and the sensor, in which the control sub-system determines an integrity state of a pipeline in which the pipe segment is deployed based at least in part on the sensor signal.

Techniques for implementing a system including a pipe segment and a test head. The test head includes a shell that defines an annulus cavity to be used to interface with an annulus of the pipe segment, in which the shell includes a bore insert having a male taper to be inserted into a pipe bore of the pipe segment, a testing port that extends through the shell and fluidly coupled to the annulus cavity, and an internal clamp assembly including clamp segments having a female taper that slidably interface with the male taper of the bore insert, in which an outer surface diameter of the clamp segments is controlled by position of the clamp segments on the bore insert to facilitate selectively securing and sealing an open end of the pipe segment in the test head to enable integrity of the tubing to be tested.

A method of providing a pressure test on a tube to identify leakage includes the steps of (a) mounting a clamp on a tube adjacent an end and such that a plug which is part of the tool is positioned to plug an inlet into the tube, (b) actuating the tool to cause the plug to provide a fluid tight seal in the inlet, and (c) applying a source of pressure to the tube, and monitoring the pressure within the tube, and identifying a leak should the pressure drop more than a predetermined amount in a particular period of time. A tool for use in providing a seal on a tube end to allow a pressure test is also disclosed.

Techniques for implementing and/or operating a testing system that includes a pipe segment, which includes tubing having an inner layer that defines a pipe bore, an intermediate layer including electrically conductive material implemented around the inner layer, and an outer layer implemented around the intermediate layer, and a return wire embedded within the tubing. The testing system includes a signal generator that supplies an electrical test signal to the electrically conductive material, a sensor electrically coupled to the return wire, in which the sensor determines a sensor signal indicative of an actual electrical return signal received from the return wire in response to supply of the electrical test signal, and a control sub-system communicatively coupled to the signal generator and the sensor, in which the control sub-system determines an integrity state of a pipeline in which the pipe segment is deployed based at least in part on the sensor signal.

Aspects of the invention include methods and systems for a testing mechanism to be utilized when repairing and replacing a valve utilized on a tank car. The testing mechanism may comprise a pipe plug device configured to plug a siphon pipe located on a tank car and a pressure test device to conduct a leak detect test after the pipe plug device is removed from the siphon pipe. The pipe plug device may include a pipe plug bladder and a pipe plug pressure fitting to inflate and deflate the pipe plug bladder against a wall of the siphon pipe. The pressure test device may include a pressure test valve cap with a test valve bladder located on the pressure test valve cap, a bladder pressure fitting to inflate and deflate the test valve bladder, and a test pressure fitting to pressurize a valve, the test pressure fitting located on the pressure test valve cap.

Aspects of the invention include methods and systems for a testing mechanism to be utilized when repairing and replacing a valve utilized on a tank car. The testing mechanism may comprise a pipe plug device configured to plug a siphon pipe located on a tank car and a pressure test device to conduct a leak detect test after the pipe plug device is removed from the siphon pipe. The pipe plug device may include a pipe plug bladder and a pipe plug pressure fitting to inflate and deflate the pipe plug bladder against a wall of the siphon pipe. The pressure test device may include a pressure test valve cap with a test valve bladder located on the pressure test valve cap, a bladder pressure fitting to inflate and deflate the test valve bladder, and a test pressure fitting to pressurize a valve, the test pressure fitting located on the pressure test valve cap.

A thermowell assembly for use in measuring a temperature of a process fluid includes an elongate thermowell body configured to mount to a process vessel and extend into the process fluid. An elongate bore extends along a length of the thermowell body from a proximal end of the thermowell body proximate a wall of the process vessel to a sealed distal end of the thermowell body positioned in the process fluid. A side bore extends from an exterior of the thermowell assembly to the elongate bore. The side bore is positioned outside of the process vessel. A verification valve includes an inlet coupled to the side bore at the exterior of the thermowell assembly and further includes an outlet.