Conformance testing of a rebuilt motor includes disposing a motor under test in a motor test stand, coupling a plurality of sensors to the motor under test including a first vibrational sensor to the motor under test; a first temperature sensor to the motor under test; a first rotational speed sensor to the motor under test. A set of test parameters are received comprising parameters for a conformance test, the test parameters including a vibrational sensor parameter, a temperature sensor parameter, and a rotational speed parameter. A motor under test is placed in an on-state and a processing device receives sensor data simultaneously from the sensors, determines that the rotational speed satisfies the rotational speed parameter, and stores time sampled sensor data received from the plurality of sensors relative to a time zero corresponding to a time when the rotational speed satisfies the rotational speed.

Various aspects of the present disclosure are directed to a test bench and methods for carrying out a test run on a test bench. In one example embodiment, a test run method includes: connecting a test object to a load machine, specifying a target torque for a torque controller by a test bench automation unit according to the test run, adjusting an actual torque of the load machine by the torque controller, specifying a test object control variable for the test object by a test object controller, determining an actual rotational speed of the load machine, determining at least one deviation of at least one attribute of the actual rotational speed from at least one threshold value, and based on the at least one deviation, and determining at least one additive torque correction value and superimposing the at least one additive torque correction value on the target torque.

Various aspects of the present disclosure are directed to a test bench and methods for carrying out a test run on a test bench. In one example embodiment, a test run method includes: connecting a test object to a load machine, specifying a target torque for a torque controller by a test bench automation unit according to the test run, adjusting an actual torque of the load machine by the torque controller, specifying a test object control variable for the test object by a test object controller, determining an actual rotational speed of the load machine, determining at least one deviation of at least one attribute of the actual rotational speed from at least one threshold value, and based on the at least one deviation, and determining at least one additive torque correction value and superimposing the at least one additive torque correction value on the target torque.

A method for operating an internal combustion engine with a motor, having a moving machine part and at least one machine element which retains the moving machine part and is subject to wear, such as, for example, a supporting, sealing, guiding or the like retaining machine element that is subject to wear during operation relative to the moving machine part, which machine element, because of the wear, is service-life-limiting for the operation of the internal combustion engine, wherein—for the operation of the internal combustion engine, a service-life-limiting time interval until the next maintenance of the internal combustion engine is specified, and—the internal combustion engine has a number of service-life-limiting machine elements, wherein for the at least one service-life-limiting machine element a remaining service life is forecast and the service-life-limiting time interval is determined therefrom.

A method for operating an internal combustion engine with a motor, having a moving machine part and at least one machine element which retains the moving machine part and is subject to wear, such as, for example, a supporting, sealing, guiding or the like retaining machine element that is subject to wear during operation relative to the moving machine part, which machine element, because of the wear, is service-life-limiting for the operation of the internal combustion engine, wherein—for the operation of the internal combustion engine, a service-life-limiting time interval until the next maintenance of the internal combustion engine is specified, and—the internal combustion engine has a number of service-life-limiting machine elements, wherein for the at least one service-life-limiting machine element a remaining service life is forecast and the service-life-limiting time interval is determined therefrom.

The invention relates to a method for controlling, more particularly in a closed-loop manner, a test bench for a powertrain with a real transmission, the method including calculating a desired value of a control parameter, more particularly a desired rotational speed, at the transmission output of the real transmission by means of a model that represents the transmission and at least one further component, more particularly a shaft, of the output side of the powertrain as virtual components, on the basis of at least one measurement parameter, more particularly a rotational speed and/or a torque, measured on the powertrain; and controlling the test bench, more particularly a load machine, on the basis of the desired value.

The invention relates to a method for controlling, more particularly in a closed-loop manner, a test bench for a powertrain with a real transmission, the method including calculating a desired value of a control parameter, more particularly a desired rotational speed, at the transmission output of the real transmission by means of a model that represents the transmission and at least one further component, more particularly a shaft, of the output side of the powertrain as virtual components, on the basis of at least one measurement parameter, more particularly a rotational speed and/or a torque, measured on the powertrain; and controlling the test bench, more particularly a load machine, on the basis of the desired value.

Conformance testing of a rebuilt motor includes disposing a motor under test in a motor test stand, coupling a plurality of sensors to the motor under test including a first vibrational sensor to the motor under test; a first temperature sensor to the motor under test; a first rotational speed sensor to the motor under test. A set of test parameters are received comprising parameters for a conformance test, the test parameters including a vibrational sensor parameter, a temperature sensor parameter, and a rotational speed parameter. A motor under test is placed in an on-state and a processing device receives sensor data simultaneously from the sensors, determines that the rotational speed satisfies the rotational speed parameter, and stores time sampled sensor data received from the plurality of sensors relative to a time zero corresponding to a time when the rotational speed satisfies the rotational speed.

Conformance testing of a rebuilt motor includes disposing a motor under test in a motor test stand, coupling a plurality of sensors to the motor under test including a first vibrational sensor to the motor under test; a first temperature sensor to the motor under test; a first rotational speed sensor to the motor under test. A set of test parameters are received comprising parameters for a conformance test, the test parameters including a vibrational sensor parameter, a temperature sensor parameter, and a rotational speed parameter. A motor under test is placed in an on-state and a processing device receives sensor data simultaneously from the sensors, determines that the rotational speed satisfies the rotational speed parameter, and stores time sampled sensor data received from the plurality of sensors relative to a time zero corresponding to a time when the rotational speed satisfies the rotational speed.

A synchronous load simulating device includes a bottom plate, left and right sides of which are provided with a fixed plate, each of lower portions of which forms a first hole and is provided with a first bearing; a transmission shaft is fixed to the fixed plate through the first bearing, and each of two ends of the transmission shaft passes through one fixed plate and is provided with a lower transmission gear; each of upper portions of the fixed plates forms a second hole and is provided with a second bearing; each second bearing is fixed to a movable shaft, one end of which is located between the two fixed plates and is matched with a first coupler, and the other end of which passes through the fixed plate and is provided with an upper transmission gear; and each upper transmission gear is engaged with one lower transmission gear.