G01N2203/0296

Weld test plugs and methods of use
11719590 · 2023-08-08 · ·

A weld test plug has a flange; an actuator rod mounted to the flange, the actuator rod having: a part expander; an annular seal; and an axial stop; in which the actuator rod is connected to, during use, cause the part expander to actuate: the axial stop to move in a radially outward direction relative to the actuator rod; and the annular seal to radially expand and abut the axial stop. A method includes inserting an actuator rod into an open end of a vessel, the actuator rod carrying an annular seal, and an axial stop; sealing the open end of the vessel around the actuator rod; operating the actuator rod to actuate: the axial stop to move in a radially outward direction relative to the actuator rod; and the annular seal to radially expand to abut the axial stop and seal against an inner circumferential surface of the vessel.

System and method for evaluating a bond
11181518 · 2021-11-23 · ·

A system for evaluating a bond includes first and second electrodes. A dielectric material layer is positioned at least partially between the first and second electrodes. A power source is connected to the first and second electrodes. The power source is configured to cause the first and second electrodes to generate an electrical arc. The electrical arc is configured to at least partially ablate a sacrificial material layer to generate a plasma.

Weld Coupon Destructive Test Device
20210354249 · 2021-11-18 ·

A weld coupon destructive test device includes a support base. A plunger connected to the support base and movable between a first position and a second position along a length of the support base. A handle to operate the plunger between the first position and the second position. A header on the support base, the header configured to press a weld coupon between the header and the plunger, the header having a first support end and a second support end, the header having a depression formed between the first support end and the second support end. The weld coupon rests between the first support end and the second support end of the header, and the weld coupon is pressed into the depression formed between the first support end and the second support end of the header.

System and method for inspecting secondary bonds in laminated parts
11221285 · 2022-01-11 · ·

A method of inspecting a secondary bond of a laminated part includes positioning the laminated part within a sealed chamber. The method also includes reducing a pressure within the sealed chamber to below a pressure outside the sealed chamber when the laminated part is positioned within the sealed chamber. The method further includes, when the pressure within the sealed chamber is reduced to below the pressure outside the sealed chamber, measuring a gradient of change of a surface profile of the laminated part. The method additionally includes determining a condition of the secondary bond based on the gradient of change of the surface profile of the laminated part.

QUALITY INSPECTION TOOL FOR PROJECTION WELDED FASTENERS
20210348997 · 2021-11-11 ·

A handheld quality inspection tool for projection welded components and method for utilizing the same is disclosed. The handheld quality inspection tool includes an elongated hollow tube, a spring support, a spring member, a plunger, and a handle. The elongated hollow tube defines a slot. The spring support is connected to an end portion of the elongated tube. The spring member is disposed within the elongated hollow tube and connected to the spring support. The plunger is disposed in the elongated hollow tube and connected to the spring member opposite the spring support. The handle is connected to the plunger and protrudes from the elongated hollow tube through the slot and is translatable along the slot to move the plunger and compress the spring member. Upon release of the handle, the compressed spring member propels the plunger to apply an impact force to a projection welded component.

DEEPWATER PLATFORM WELDED JOINT TESTING SYSTEM
20230324268 · 2023-10-12 · ·

Disclosed is a deepwater platform welded joint testing system. The testing system comprises a host unit, a hydraulic unit and a control unit, wherein the control unit is connected with the host unit and the hydraulic unit respectively; the host unit comprises a bearing frame placed on a bearing base, biaxial tension/compression loading oil cylinders mounted on the bearing frame, a lateral force resistant mechanism connected to the front ends of the biaxial tension/compression loading oil cylinders, counter-force supports fixed to the top end of the bearing frame and biaxial bending loading oil cylinders mounted on the counter-force supports. According to the deepwater platform welded joint testing system, through the independent or synergistic effect of the six loading oil cylinders, stretching and fatigue performance tests of a large complex structure under uniaxial tension/compression, uniaxial bending, biaxial tension/compression, biaxial bending and uniaxial/biaxial tension/compression and bending composite loads can be achieved.

Method of testing longitudinal submerged arc welded pipe susceptibility through-thickness hydrogen cracking

A method including obtaining a metal pipe with a longitudinal submerged arc weld, an axis of the longitudinal submerged arc weld being oriented parallel to a rotationally symmetric axis of the metal pipe and cutting a first test beam and a second test beam from the metal pipe with each test beam extending on both sides of the axis of the longitudinal submerged arc weld and has a cuboid shape. The method further including forming a double-beam assembly by clamping two spacers between the first and second test beams such that the two spacers are symmetrically disposed at an equal distance on either side the longitudinal submerged arc weld. The method further including immersing the double-beam assembly in a liquid test solution for a predetermined period of time before removing it from the liquid test solution and disassembling the double-beam. The method further including examining the first and the second test beam using a metallographic sectioning method.

WELDING DEFECT INSPECTION METHOD

The present technology relates to a method of inspecting a welding defect. The method includes: manufacturing an electrode assembly sample by welding an electrode lead on an electrode tab formed on an electrode assembly; measuring a tensile strength, a torsional strength and a peeling strength of a welded portion between the electrode tab and the electrode lead for the electrode assembly sample; deriving correlation between whether there is a welding defect and each of the tensile strength, the torsional strength, and the peeling strength; and deriving a reference value for determining whether there is a welding defect for the tensile strength, the torsional strength, and the peeling strength, respectively.

Monitoring damage of electrofusion joints

Methods, apparatus, and systems for monitoring damage of electrofusion joints of a non-metallic pipe are provided. In one aspect, a system includes: a data collector for collecting monitored resistance data of an electrofusion joint; one or more processors; and one or more memories having instructions executable by the one or more processors to perform operations including: storing a first damage critical value, a second damage critical value, and the monitored resistance data; processing the monitored resistance data to obtain a first monitored value and a second monitored value; comparing the first monitored value with the first damage critical value and the second monitored value with the second damage critical value; and determining the electrofusion joint is damaged in response to determining at least one of: the first monitored value being greater than the first damage critical value or the second monitored value being greater than the second damage critical value.

APPARATUS FOR INSPECTING FATIGUE FRACTURE OF HOUSING WELDING PART OF BATTERY MODULE

Discussed is a fatigue failure verification device that can include a module housing including a welding portion, a cell stack including a plurality of battery cells accommodated in the module housing, at least one main flexible tube located in a central portion of the cell stack in a stack direction of the cell stack, a main flexible tube frame in which the at least one main flexible tube is accommodated. The main flexible tube frame can include a pair of opening portions formed on opposite sides so that the at least one main flexible tube faces the plurality of battery cells, and a pump can be provided, which is configured to adjust a pressure applied by the at least one main flexible tube to the plurality of battery cells by supplying a fluid to the at least one main flexible tube.