An ultrasonic inspection apparatus for an ultrasonic inspection system for inspecting a railway track, the ultrasonic inspection system for attaching to a bogie for pulling over the railway track, comprising a framework for attaching to the bogie, a sled for inspecting a rail, the sled carrying an array of ultrasonic transducers for detecting flaws in the rail, the system further comprising a water subsystem for ensuring fluid coupling between the sled and the rail, automatic lateral position rectification subsystem for keeping the sleds centered over the railway tracks as the train moves along the track, the ultrasonic transducers in data communication with a computing system in a wagon over the bogie for analyzing and mapping the flaws in the rail, wherein at least one pair of ultrasonic transducers is mounted in the same housing thereby shortening the length of the sled to be irrigated.

The present invention provides a highspeed advanced system to identify and classify the area of anomalies in a railroad rail. This is achieved by using a novel linear array solution that employs parallel transmission of an ultrasonic beam and the use of a virtual synthetic aperture to receive reflected echoes. This integrated system has the capability to locate and classify near surface horizontal defects at speeds more than 40 km/h and at the same time maintaining a constant pulse density of at least 4 mm or less per incremental longitudinal movement.

The invention relates to a method for monitoring the physical state of a longitudinal element (IO) of a railway-type rail, the method having a step of detecting mechanical waves moving along the longitudinal element (IO), in particular due to the passing of a train, by means of an array of mechanical wave sensors placed along and in contact with the longitudinal element, the array having at least one first pair (A) of sensors each positioned at one end of a first portion (IOa) of the longitudinal element (IO), and a step of processing the signals emitted by the sensors in the array of sensors, the processing step having the determination of at least one first interfered signal determined from signals provided by the sensors in the first pair (A) of sensors over a first predetermined period of time.

An apparatus for inspecting a railroad track may include a first sensor, a second sensor, and a controller. The first sensor may detect a first signal while the second sensor may detect a second signal. The first signal may correspond to a response of the railroad track, at a first location on the railroad track, to a motion of a rail car wheel on the railroad track. The second signal may correspond to the response of the railroad track, at a second location on the railroad track, to the motion of the rail car wheel on the railroad track. The controller may generate, based on the first signal and the second signal, a transfer function corresponding to the response of the railroad track at the second location to stimuli applied at the first location. Defects in the railroad track may be detected by analyzing the transfer function.

Described are a transducer made of at least three transducer elements which approximate a sector of an elementary wave with a virtual point source, and a transducer arrangement with three transducers made of at least three transducer elements, wherein the transducers, in the cross section, are disposed along the shorter base and the two non-parallel legs of a virtual trapezoid. Moreover, the invention relates to an ultrasonic probe system comprising the transducer arrangement according to the invention and an inspection method using a transducer made of at least three transducer elements, with the number of transducer elements experiencing a virtual increase.

An ultrasonic probe for non-destructive testing of a rail, said probe comprising a housing; an insert comprising an ultrasonic transducer and a polycarbonate shoe having a face for contacting a rail; and a compressed spring for exerting a downward force on said insert; the system further comprising a plate with a restraining flange around an aperture to prevent the polycarbonate shoe from extending more than a preset fixed amount through the aperture.

The present invention provides a highspeed advanced system to identify and classify the area of anomalies in a railroad rail. This is achieved by using a novel linear array solution that employs parallel transmission of an ultrasonic beam and the use of a virtual synthetic aperture to receive reflected echoes. This integrated system has the capability to locate and classify near surface horizontal defects at speeds more than 40 km/h and at the same time maintaining a constant pulse density of at least 4 mm or less per incremental longitudinal movement.

A method of in situ measurement of an acoustoelastic constant (L) of a railway rail, using an ultrasonic wedge sensor to measure a stress-free (unloaded) time-of-flight (t.sub.0) in the vertical direction of the rail. Next, a vertical load of known load value is applied to the rail. While the vertical load is applied, the ultrasonic wedge sensor is used to measure a stressed time-of-flight value. The difference between the stress-free and the stressed time-of-flight is calculated to obtain a time-of-flight difference value (Δt). Based on the load value, the stress-free time-of-flight value, and the time-of-flight difference value, the acoustoelastic constant, L, may be calculated. The wedge sensor may be further used to measure the (stressed) horizontal time of flight, and a time-of-flight difference value in the horizontal direction may be used to measure longitudinal stress.

The present invention refers to a method for detecting a break in a railway track, system for detecting a break in a railway track (1) and device for detecting a break in a railway track (500), in which a first track (101) and a second track (102) are connected defining measuring sections (302, 303) and electrical detection networks (M1, M2), in which a device for detecting a break in a railway track (500) is coupled to said tracks (101, 102) and arranged to measure at least one electrical parameter of at least one electrical detection network (M1, M2) and selectively promote an output (502) that indicates a state of at least one track (101, 102).

An aspect includes a vehicle that includes rail inspection sensors configured for capturing transducer data describing the rail, and a processor configured for receiving and processing the transducer data in near-real time to determine whether the captured transducer data identifies a suspected rail flaw. The processing includes inputting the captured transducer data to a machine learning system that has been trained to identify patterns in transducer data that indicate rail flaws. The processing also includes receiving an output from the machine learning system, the output indicating whether the captured transducer data identifies a suspected rail flaw. An alert is transmitted to an operator of the vehicle based at least in part on the output indicating that the captured transducer data identifies a suspected rail flaw. The alert includes a location of the suspected rail flaw and instructs the operator to stop the vehicle and to perform a repair action.