An apparatus comprised of a plurality of engagement structures independently movable along a longitudinal axis to initially engage a mid-foot region of a foot is described. A center structure or a first set of engagement structures engage the foot in a mid-foot region, and one or more peripheral engagement structures engage the plantar surface in regions surrounding the mid-foot region independent from the structure(s) engaging the mid-foot region. Positional information about the engagement structures is obtained, and a surface map from the positional information is constructed, to determine a profile or contour for an orthotic device in which the foot is in a restored bone state.

Systems and methods of measuring feet and designing and creating orthopedic inserts are described. A leg length discrepancy of a user is measured and this data, along with foot size are input into a computer. The computer then creates a computer model of a custom shoe insert based on this information. The computer model is then sent to a 3D printer to print the insert. The insert consists of a base insert with partial correction, and several additional layers that are added successively over time until a full correction is obtained. This eliminates any pain associated with a fully corrective insert, and allows the body to adjust gradually to the correction.

The invention relates to devices and methods for designing and manufacturing customized footwear, and components thereof. An example method includes a method of designing at least a portion of a sole of an article of footwear customized for a user. The method includes the steps of determining at least one input parameter related to a user, analyzing the at least one input parameter to determine at least one performance metric of a foot of the user, and determining at least one customized structural characteristic of at least a portion of a sole of an article of footwear for the user based on the performance metric.

The present invention is a system and method for identifying certain physical properties of human feet. The system uses electronic and optical elements to perform before and after pronation test and before and after arch tests (meaning before and after use of an orthotic), and develop a 360 degree, three-dimensional view of the foot.

An intelligent insole is provided. The intelligent insole includes an insole body, a pressure sensor, a temperature sensor, a humidity sensor and a signal collector. The pressure sensor, the temperature sensor and the humidity sensor are formed on the surface of the insole body, and the above sensors and the insole body are manufactured via the same 3D printing process. The pressure sensor senses the pressure signal from the insole body in contact with the foot. The temperature sensor and the humidity sensor respectively sense the temperature signal and the humidity signal of the insole body. The signal collector is respectively electrically connected to the pressure sensor, the temperature sensor and the humidity sensor to receive the pressure signal, the temperature signal and the humidity signal and then transmit the signals to a signal receiver via wireless transmission.

Methods are disclosed for measuring the size of body parts treated by a compression therapy device. Either the volume or circumference of the body part may be measured. The methods may include evacuating an inflatable compression sleeve to a known pressure, inserting the body part into the compression sleeve, inflating the sleeve to a pre-set condition, and then measuring one or more inflation related parameters. The pre-set conditions may include a pre-determined pressure, volume, or size of the inflatable cells comprising the sleeve. The inflation related parameters may include the time to fill the cell to a pre-set pressure, the pressure attained after a pre-set time of inflation, or the measured volume of a cell after a pre-set amount of air is introduced into it. The methods may also include deflating the cells from the known inflation state to a second inflation state and measuring similar parameters.

Disclosed is an athletic posture analysis device including a pressure sensor plate for measuring the distribution of pressure applied to each of the feet of a user who performs an athletic action by the weight of the user, a display device for displaying athletic posture analysis information of the user, and a controller for performing control so as to specify the size and position of each of the feet of the user using information measured by the pressure sensor plate, to map a predetermined foot image, and to display the mapped foot image and the information regarding the distribution of pressure applied to each of the feet of the user in an overlapping fashion through the display device.

A detecting apparatus for curved surface of sole and distribution of pressure thereon, that includes a housing, a top plate enclosed at an opening of the housing, a detecting mechanism capable of vertical reciprocating movement and contacting the curved surface of sole, a detecting circuit collecting the vertical movement data of the detecting mechanism and transferring the vertical movement data to a data processing system, and the data processing system receiving and analyzing the data as well as re-constructing the profile of sole. The detection and reconstruction for 3D surface of the sole and pressure distribution thereon can be achieved by emitting and receiving an infrared ray, with high precision, strong anti-jamming ability, low power consumption and low cost.

A method of making an orthotic is disclosed. The method includes the steps of taking measurements relating to a foot and then creating a digital representation of an orthotic on a display device based on said measurements. This digital representation of the orthotic having a heel portion for supporting a heel of a person and a distal portion located in front of the heel portion which can be divided into first and second distal portions. The thickness of the digital representation of the first and second distal portions is then varied such that one of the distal portions is thicker than the other. Finally, an additive manufacturing technique, using a substantially uniform material or materials, is used to create a physical version of the digital representation of the orthotic.

A membrane assembly for use with a three-dimensional imager to obtain a topographical plantar image of a foot is provided. The assembly includes a support structure having a front end and a rear end elevated relative to the front end, and a flexible membrane suspended from the support structure and configured to receive and support an entire plantar surface of the foot. The membrane defines and encloses an upper portion of an inflatable chamber, and includes a forefoot- and a rearfoot-receiving region respectively adjacent to the front and the rear end of the support structure. The rearfoot-receiving region is under less tension than the forefoot-receiving region. The imager is positionable under the membrane in order to acquire the plantar image when the foot is disposed on the membrane. An apparatus including a membrane assembly and a three-dimensional imager, and a method for imaging a foot are also provided.