An HMI renders on an HMI screen a process line which includes: a movable looper group part obtained by grouping at least one movable roll part and a plurality of line parts connected to the movable roll part; and a plurality of fixed roll parts connected to the movable looper group part. The HMI continuously obtains a process line length from an output signal of a monitoring target device. The HMI calculates a looper movement amount by dividing a difference between a process line total length and the process line length by the number of parts in the plurality of line parts which are shared by the movable looper group part with the plurality of fixed roll parts. The HMI changes a relative position between the plurality of fixed roll parts and the movable looper group part on the HMI screen according to the looper movement amount.

An accident monitoring system based on UWB-based real-time positioning comprises a UWB tag, a plurality of UWB anchors installed around a processing line and receiving the worker's position from the UWB tag and sensing predetermined information for the processing line, an AP receiving the worker's position and the predetermined information for from the plurality of UWB anchors, a server receiving the worker's position and the predetermined information for from the AP, storing the worker's position and the predetermined information for, and determining whether the worker is in a preset access-limited area, and a programmable logic control (PLC) box, upon receiving proximity information indicating that the worker is the access-limited area from the server through the AP, controlling to stop the industrial robot, the conveyor belt, and the motor in the processing line.

A collector included in a data collection apparatus performs data collection to collect data from a PLC. A controller included in the data collection apparatus determines whether the collector is valid depending on whether the collector at a time when an instruction to start the data collection is provided matches the collector at a preset time, and causes the collector to start the data collection in response to the collector being valid.

A system and method of configuring monitor blocks and effect blocks associated with a process control system for a process plant includes causing a display device to display a graphical user interface, the graphical user interface indicating a first monitor block, a second monitor block, and an effect block. The system and method further includes enabling a user to input configuration data via the input device, including: (i) configuring one of the outputs of the first monitor block to serve as one of the inputs of the second monitor block, (ii) configuring an additional one of the outputs of the first monitor block and one of the outputs of the second monitor block to serve as inputs to the effect block, and (iii) designating at least one of the plurality of cells of each of the first monitor block, the second monitor block, and the effect block as a trigger associated with the respective input/output pair for the respective cell and corresponding to a condition in the process plant.

Systems, methods, and devices are disclosed herein for the integrated design and deployment of process control logic and power control logic in the context of industrial automation environments. In an implementation, a programmable logic controller executes power control logic to control a power control module on the network of the electrical subsystem of an industrial automation process. The power control module relays electrical device information to the programmable logic controller which issues power control commands according to the power control logic. The power and process control logic executed by the programmable logic controller are designed in an integrated design environment which includes representations of process control logic for controlling manufacturing devices of the industrial automation process and of power control logic for controlling electrical devices in the industrial automation process.

Systems, methods, and devices are disclosed herein for the integrated design and deployment of process control logic and power control logic in the context of industrial automation environments. In an implementation, a programmable logic controller executes process and power control logic to control an industrial automation process. The programmable logic controller transmits power control instructions to a power control module on the network of the electrical subsystem of the industrial automation process according to the power control logic. The power and process control logic executed by the programmable logic controller are designed in an integrated design environment. The programmable logic controller polls the power control module for information about the electrical devices on the network, then transmits this information to the integrated design environment which populates application for use in designing the power control logic.

Systems, methods, and devices are disclosed herein for the integrated design and deployment of process control logic and power control logic in the context of industrial automation environments. In an implementation, a human-machine interface communicates with a programmable logic controller to effect control of both manufacturing and electrical devices of an industrial automation process in an integrated control environment displayed on a computing device. The human-machine interface displays objects representing the devices and receives user inputs controlling the operation of the devices including operations such as load-shedding and power transition operations. The human-machine interface also displays high-priority information about the devices. The integrated control is designed in an integrated design environment which includes representations of process control logic for controlling manufacturing devices and of power control logic for controlling electrical devices.

A method for monitoring machine operation for various machine speed and loads includes measuring vibration information at a sensor associated with a machine and an associated machine speed. The machine is a rotating machine. The method includes performing an operational frequency analysis of the vibration information and comparing results from the operational frequency analysis with a vibration signature for the machine. The vibration signature is for a machine speed that matches the machine speed of the measured vibration information. The vibration signature is one of several vibration signatures for the machine where each is for a different machine speed. The method includes identifying a potential failure mode based on a frequency range where the frequency analysis of the measured vibration information exceeds, by a threshold amount, the vibration signature of the plurality of vibration signatures that matches the machine speed, and transmitting an alert comprising the identified potential failure mode.

A data extracting apparatus comprises: a processor configured to execute a program; and a storage device configured to store the program, the data extracting apparatus being configured to access: configuration information that defines a work environment including a group of sensors; and a data extraction rule, which is used for extraction from the configuration information, and is defined for each event that indicates one of a change and abnormality of the work environment, and the processor being configured to execute: detection processing of detecting a specific event based on sensor data from the group of sensors; extraction processing of extracting related data related to the specific event from specific configuration information corresponding to an acquisition time of the sensor data out of the configuration information, based on a specific data extraction rule corresponding to the specific event; and output processing of outputting the related data.

Examples of a diagnostic tool include a LAN port, a human-machine interface (HMI), and a CPU configured to transmit a command issued from the HMI by a user to a connection destination of the LAN port, wherein the diagnostic tool is configured to be incapable of wireless communication.