One or more aspects of the present invention relate to a computer-implemented method for part analytics, in particular for analyzing the quality, the machining process and preferably the engineering process, of a workpiece machined by at least one CNC machine. According to these aspects, the method may include providing a digital machine model of the CNC machine with realtime and non-realtime process data of the at least one CNC machine, the realtime and non-realtime process data being recorded during the machining process of the workpiece under consideration; and subsequently simulating the machining process under consideration by means of the digital machine model based at least partially on the recorded realtime and non-realtime process data.

Provided is a management system for performing quality management on manufacturing equipment. A management system that includes: an acquisition component that acquires state information for manufacturing equipment that is subject to management; a determination component that, on the basis of the acquired state information, determines whether an event has occurred; a display component that displays both an image that schematically or realistically represents a manufacturing line included in the manufacturing equipment and, separated into the four perspectives Machine, Man, Material, and Method, indexes that indicate the likelihood that there is a factor that caused an event; and an output component that, when a specific event has occurred, outputs, in response to a user selection, analysis results for each of one or more factors belonging to each of the four perspectives, the analysis results indicating a likelihood of having caused the specific event that occurred.

A production system includes a cell control apparatus that is connected to a machine control apparatus and an inspection control apparatus. The cell control apparatus includes a storage part that stores data on a state of the manufacturing machine, data on an environment state, and data on an inspection result of a product. The cell control apparatus includes a correlation analysis part that selects a variable relating to an abnormality based on a correlation between the inspection result of the product, and the data on the state of the manufacturing machine and the data on the environment state when the abnormality occurs in the inspection result, and a determination value setting part that sets a determination value of the variable relating to the abnormality.

Provided is a management system for performing quality management on production equipment. A management system that includes: an acquisition component that acquires status information for production equipment that is subject to management; a detection component that, on the basis of the acquired status information, detects the occurrence of some event; and a display component that displays, separated according to inclusion in the four perspectives Machine, Man, Material, and Method, a plurality of factors that could be presumed to have caused the detected event in a manner in which the contents thereof and a probability of having caused the event can be compared.

Disclosed are a production management method and a production management system. The method includes: acquiring a first time data of a first type machine; filtering to obtain a production data of a first type product produced by the first type machine under the first time data based on a preset algorithm; searching to obtain a current distribution site of the first type product, according to the production data of the first type product; and withholding the first type product in the current distribution site.

A defect profiling and tracking system for a process-manufacturing enterprise is provided. The system includes a memory and a processor. The processor is configured to access entity data for a plurality of entities of the process-manufacturing enterprise and process parameter data for one or more deviating entities. The processor is configured to analyze the entity data and the process parameter data for each of the deviating entities to determine a plurality of relationships between quality defects and the process parameters to generate a unique entity specific process signature (EPS) for each entity. The processor is configured to receive real-time process parameter data for one or more entities to generate a real-time process signature for the one or more entities and compare the real-time process signature of each entity with EPS corresponding to the entity to detect one or more EPS matches that are indicative of a quality defect.

A data processing apparatus includes a processor. The processor generates visualization data for displaying estimation results of manufacturing conditions based on estimation results and relationship data. The relationship data includes first relationship data as a relationship between first manufacturing conditions recorded during an analysis, and second relationship data as a relationship between second manufacturing conditions corresponding. The processor divides the estimation results of the manufacturing conditions into a first group based on the first relationship data, and into a second group based on the second relationship data. The processor generates the visualization data based on a change in manufacturing condition relationship between the first group and the second group.

An analysis system 10 includes: an operational data acquisition unit 11 that acquires operational data including an operational state of a production line 20; a product information acquisition unit 13 that acquires a state of a product manufactured in the production line and outputs the state of the product as product information; a production state analyzer 12 that obtains a predetermined physical quantity of the product on a basis of the operational data acquired by the operational data acquisition unit 11 and outputs the predetermined physical quantity as information on the physical quantity; and a correlation analyzer 14 that performs analysis of a correlation between the information on the physical quantity and the product information.

A manufacturing environment having a machine tool, a measuring device, a storage medium, and having a computer programmed to control: a) chip producing machining of a first workpiece in a machine tool, b) acquiring at least two machine parameters of the machine tool during the chip producing machining of the first workpiece, c) storing the machine parameters in the storage medium, wherein the storing is performed with assignment to the first workpiece, and d) repeating steps a) to c) for a number of n workpieces; and, after one of steps a) to d), or later, triggering a testing method including: (i) selecting at least one of the workpieces, (ii) performing an automated test of the at least one selected workpiece using the measuring device, or (iii) performing a processor-controlled evaluation of the automated test to classify the at least one selected workpiece as a good part, or a reject part.

Provided is a management system for performing quality management on manufacturing equipment. A management system that includes: an acquisition component that acquires state information for manufacturing equipment that is subject to management; a determination component that, on the basis of the acquired state information, determines whether an event has occurred; a display component that displays both an image that schematically or realistically represents a manufacturing line included in the manufacturing equipment and, separated into the four perspectives Machine, Man, Material, and Method, indexes that indicate the likelihood that there is a factor that caused an event; and an output component that, when a specific event has occurred, outputs, in response to a user selection, analysis results for each of one or more factors belonging to each of the four perspectives, the analysis results indicating a likelihood of having caused the specific event that occurred.