A machine part number of an industrial machine is scanned when the machine enters a facility for maintenance. The scanned number is associated with components that comprise the machine and with characteristics of the components or machine. Based upon the characteristics of the machine or components, a customized maintenance route is produced for the machine through the facility. The customized maintenance route specifies a sequence of maintenance actions and timing of these actions for the machine that are adjusted in real-time as the characteristics change.

A system and method of electric arc welding that includes a welding apparatus having an electric arc welder torch with sensors to determine the absolute position of the torch tip and the relative position of the torch tip to the weld joint during automatic welding. Combining absolute and relative positional data can be used to adjust the path of the robot during automated or robotic welding in response to variations in the weld joint.

A robotic electric arc welding system includes a welding torch, a welding robot configured to manipulate the welding torch during a welding operation, a robot controller operatively connected to the welding robot to control weaving movements of the welding torch along a weld seam and at a weave frequency and weave period, and a welding power supply operatively connected to the welding torch to control a welding waveform, and operatively connected to the robot controller for communication therewith. The welding power supply is configured to sample a plurality of weld parameters during a sampling period of the welding operation and form an analysis packet, and process the analysis packet to generate a weld quality score, wherein the welding power supply obtains the weave frequency or the weave period and automatically adjusts the sampling period for forming the analysis packet based on the weave frequency or the weave period.

Embodiments of systems and methods for supporting weld quality across a manufacturing environment are disclosed. One embodiment includes manufacturing cells within a manufacturing environment, where each manufacturing cell includes a cell controller and welding equipment. A communication network supports data communications between a central controller and the cell controller of each of the manufacturing cells. The central controller collects actual weld parameter data from the cell controller of each manufacturing cell, via the communication network, to form aggregated weld parameter data for a same type of workpiece being welded in each of the manufacturing cells. The central controller analyzes the aggregated weld parameter data to generate updated weld settings. The updated weld settings are communicated from the central controller to the cell controller of each of the manufacturing cells via the communication network.

Embodiments of systems and methods for supporting predictive and preventative maintenance are disclosed. One embodiment includes manufacturing cells within a manufacturing environment, where each manufacturing cell includes a cell controller and welding equipment, cutting equipment, and/or additive manufacturing equipment. A communication network supports data communications between a central controller and the cell controller of each of the manufacturing cells. The central controller collects cell data from the cell controller of each of the manufacturing cells, via the communication network. The cell data is related to the operation, performance, and/or servicing of a same component type of each of the manufacturing cells to form a set of aggregated cell data for the component type. The central controller also analyzes the set of aggregated cell data to generate a predictive model related to future maintenance of the component type.

Catalysts used for catalytic reforming are treated with organic chloride to condition the catalysts. Chloride treaters may be located in the product streams to remove the chloride contaminants. The continuous catalyst reforming process, including the catalyst reformer unit and chloride treaters, may be monitored in order to predict when adsorbent replacement or regeneration is needed. For example, one or more sensors and measurement devices may be used to monitor certain conditions or parameters. A system may be configured to take one or more actions in response to certain conditions or parameters being met.

Method and an arrangement for monitoring status of a production device configured to implement an industrial process or industrial production with a control device with sensors and actuators, where at least one further sensor is carried through the production device with a product being processed by the production device, where further signals are wirelessly transmitted to a status-monitoring device by the further sensor, and where the signals and/or status information items and the further signals are placeable in relationship with one another to generate status information item about the production device such that it is possible to plan the status monitoring separately from the production device, and possible to combine information items of the industrial control device with the information items and data of a mobile sensor (further sensor) that passes through the production device, such that more precise status information items about the production device status can be acquired.

Methods, systems, and computer program products sustain a fleet of configuration-controlled assets. The method involves integrating a plurality of previously separate systems with reusable business transactions associated with managing a fleet of vehicles. The method also involves receiving operational data associated with a vehicle of the fleet, integrating the operational data per customer requirements, packaging and distributing the operational data to the plurality of systems, and installing and distributing the operational data to one or more applications of the plurality of systems utilizing reusable business transactions. The system utilizes a plurality of applications and a plurality of logical subsystems, which are connected to each other through gateways. The logical subsystems use a common format defined by a set of messages. However, the applications can use a plurality of different formats. The gateways, which are the connecting blocks, convert the data flow between the logical subsystems and the applications.

Provided is a device management system to suppress decreases in producibility. A device management system manages a plurality of production-line-configuring devices configuring a production line to produce products, and has a device state data storage part, an analysis part, and a server output part. The production-line-configuring devices include a combination weighing machine to weigh the products, a bag-making and packaging machine to package the products, and a boxing device to box the packaged products into boxes. The device state data storage part accumulates device state data, which is information pertaining to the components included in the production-line-configuring devices. The analysis part performs an analysis process to analyze the device state data accumulated in the device state data storage part. The server output part outputs maintenance information, which pertains to maintenance of the components, on the basis of the results of the analysis process.

A method of maintenance optimization for production equipment in a factory includes specifying a time period and determining maintenance tasks to be performed on each piece of production equipment over the specified time period. The technician skills required to perform each maintenance task are determined. The availability of each technician during the specified time period and their certifications are then determined. The parts required for each maintenance task and a parts inventory are determined. A production schedule for the specified time period is then determined. A recommended maintenance schedule is generated which minimizes production impact during the specified time period based on the determined maintenance tasks, technician availability and certifications and parts availability. The recommended maintenance schedule includes a recommended time to perform each maintenance task and a recommended technician to perform each maintenance task.