A laser processing machine includes a processing head having a sensor, and a control unit to which a signal from the sensor is inputted. The control unit determines, by the signal, whether a drive shaft for the processing head needs to be adjusted. When the drive shaft is a state of needing adjustment, the control unit informs a display unit that the drive shaft is in a state of needing adjustment, and adjusts the drive shaft for the processing head by comparing data of a signal from the sensor with prestored data obtained during normal operation, in a different process than a laser processing process.

The present disclosure is directed toward a diagnostic method for a spindle arm of a machine. The method includes rotating the spindle arm of the machine at a first rotational speed, and acquiring, from an accelerometer, data indicative of a vibrational response of the spindle arm operating at the first rotational speed. The accelerometer is disposed along the spindle arm. The method further includes converting the vibrational response to a frequency based response to obtain a first frequency response, determining whether an amplitude of the first frequency response exceeds a diagnostic threshold, and performing a designated correction on the machine in response to the frequency response exceeding the diagnostic threshold.

Methods and apparatus to use vibration data to determine a condition of a process control device are disclosed. An example apparatus includes a vibration monitoring circuit to: collect first vibration data associated with a process control device during calibration of the process control device; calculate an operating threshold of the process control device based on the first vibration data; collect usage information associated with the process control device, the usage information indicative of a remaining portion of useful life associated with the process control device; adjust the operating threshold based on the usage information, the adjusted operating threshold reflective of the remaining portion of useful life associated with the process control device; and determine a condition of the process control device if second vibration data associated with the process control device collected after the calibration exceeds the adjusted operating threshold.

To provide a laser welding system that can correct divergence of a laser beam irradiation position with higher precision, and is capable of higher precision laser welding. A remote laser welding system (1) includes: a multi-axis robot (3); a laser head (5) provided to a leading end of an arm (31) of the multi-axis robot (3); a control unit (7) that controls operations of the multi-axis (3) and the laser head (5); and a laser light source (53), in which the laser head (5) includes: two galvano mirrors (51, 52) configured to be rotatable about rotational axes (X1, X2), respectively, and reflect a laser beam; and galvano motors (54) that rotationally drive the galvano mirrors (51, 52), and in which the control unit (7) includes an acceleration sensor (73) that acquires the acceleration of the vibration; and a command correction section (74) that corrects a control command to the galvano motors (54) which rotationally drive the galvano mirrors (51, 52), based on the acceleration of the vibration acquired by the acceleration sensor (73), so as to suppress divergence of the laser beam irradiation position due to vibration.

A mobile phone includes an acceleration sensor for detecting acceleration, a magnetic sensor for detecting magnetism, and a controller for determining a type of moving state based on the acceleration detected by the acceleration sensor and the magnetism detected by the magnetic sensor.

A control device includes a learning control part in which a difference is calculated between a target position and an actual position of a portion detected based on a sensor, and an operation-speed change rate is increased or reduced several times within a maximum value of the operation-speed change rate set for increasing or reducing the operation speed of a robot mechanism unit and within allowance conditions of vibrations occurring at the portion to be controlled; meanwhile, learning is repeated to calculate an updated compensation amount based on the difference and a previous compensation amount previously calculated for suppressing vibrations at each operation-speed change rate, and a convergent compensation amount and a convergent operation-speed change rate are stored after convergence of the compensation amount and the operation-speed change rate.

A portable operation panel having a vibration motor configured to tactually provide information to an operator, and having a configuration capable of rapidly and accurately detecting a structural damage or deterioration of the vibration motor. The operation panel has a controlling section configured to control the behavior of the operation panel; a vibration generating unit capable of vibrating at a natural frequency of the operation panel; a vibration detecting unit configured to detect the vibration and/or acceleration of the operation panel; and an inputting section to which the operator can input information. The controlling section judges that the operation panel has an abnormality, when a vibrational amplitude of the operation panel detected by the vibration detecting unit, during the vibration generating unit vibrates at the natural frequency, falls below a predetermined threshold.

To provide a laser welding system that can correct divergence of a laser beam irradiation position with higher precision, and is capable of higher precision laser welding. A remote laser welding system (1) includes: a multi-axis robot (3); a laser head (5) provided to a leading end of an arm (31) of the multi-axis robot (3); a control unit (7) that controls operations of the multi-axis (3) and the laser head (5); and a laser light source (53), in which the laser head (5) includes: two galvano mirrors (51, 52) configured to be rotatable about rotational axes (X1, X2), respectively, and reflect a laser beam; and galvano motors (54) that rotationally drive the galvano mirrors (51, 52), and in which the control unit (7) includes an acceleration sensor (73) that acquires the acceleration of the vibration; and a command correction section (74) that corrects a control command to the galvano motors (54) which rotationally drive the galvano mirrors (51, 52), based on the acceleration of the vibration acquired by the acceleration sensor (73), so as to suppress divergence of the laser beam irradiation position due to vibration.

A diagnostic device is physically coupled to a control device in a process control system, and includes an accelerometer that determines when a motion or vibration of the control device is greater than a predetermined threshold. When this condition is detected, one or more other components of the diagnostic device (e.g., processor, communication module, etc.) are activated, and a distress signal is transmitted from the diagnostic device using the activated components. Consequently, the duty cycles of components of the diagnostic device are decreased and optimized, leading to significant power savings. Indeed, in some embodiments, energy harvesting may be sufficient to power the diagnostic device. Further, in some embodiments, the diagnostic device may not require a component processor.

The apparatus disclosed is a wireless vibration sensor monitor and recorder along with the associated system and method of use. The apparatus contains a digital accelerometer that operates off six axes. The apparatus may also include features such as a temperature sensor and ambient light sensor. The system actively monitors time and battery voltage level, as well as records information pertinent to the health of the apparatus. Once affixed to an appliance or piece of machinery, the apparatus monitors the duration of the cycle and the vibrations produced to compile a cycle profile. Once the apparatus has determined the cycle or predetermined period to be complete, a notification is sent to a remote user. This signal may be received by any compatible Bluetooth low energy device.