Further disclosed herein is a flowchart of a method for fabricating prosthesis using a 3D printing device, in accordance with some embodiments. Accordingly, the system may include a communication device configured for receiving at least one scanning data from at least one scanning device. Further, the communication device may be configured for transmitting the at least one prosthetic fabrication data to a 3D printer. Further, the 3D printer may be configured to fabricate at least one prosthesis based on the at least one prosthetic fabrication data. Further, the system may include a processing device configured for analyzing the at least one scan data. Further, the processing device may be configured for generating at least one prosthetic fabrication data based on the analyzing. Further, the system may include a storage device configured for storing the at least one prosthetic fabrication data in a database.

A wax model of a required coping is produced using CNC machining techniques based on a virtual model of the coping created from digital data obtained from the intraoral cavity. The dental coping is then fabricated from the wax model.

In a method for automated positioning of a blank in a processing machine provided with a housing and a spindle unit with an electric motor, a control unit for control and electrical supply of the processing machine, a computer producing processing programs for manufacturing workpieces, a workpiece holder, and an image recording unit that optically records image data of a blank received in the workpiece holder, a blank is fixed in the processing machine and the image recording unit produces an image of the blank. A division of the blank into an already processed region and into an unprocessed region based on the image data of the image is performed. A workpiece geometry to be produced is assigned to the unprocessed region of the blank, and a milling operation is performed on the unprocessed region. In a variant of the method, the image recording unit is separate from the processing unit.

A method of manufacturing customized ceramic labial/lingual orthodontic brackets by digital light processing, said method comprises measuring dentition data of a profile of teeth of a patient, wherein measuring dentition data is performed using a CT scanner or intra-oral scanner, based on the dentition data, creating a three dimensional computer-assisted design (3D CAD) model of the patient's teeth using reverse engineering, and saving the 3D CAD model on a computer, designing a 3D CAD bracket structure model for a single labial or lingual bracket structure, importing the 3D CAD bracket structure model into a Digital Light Processing (DLP) machine, directly producing the bracket by layer manufacturing.

An intra-oral device comprising an upper splint, a lower splint and a pair of lateral connecting rods. Each connecting rod has a first rod end that connects to the lower splint and a second rod end that connects to the upper splint. The connecting rods are configured to maintain the mandible in an advanced position relative to the maxilla. The upper splint includes at least one upper gutter portion that retains the upper splint on the maxilla. The lower splint includes at least one lower gutter portion that retains the lower splint on the mandible. The thickness of the at least one upper gutter portion and/or the at least one lower gutter portion may vary across the profile of the teeth.

A physical model of at least a portion of a patient's dentition has model dental surfaces corresponding to real dental surfaces of the patient's dentition. The physical model includes one or more targets, each configured for facilitating placement of an orthodontic appliance on the model at a desired location. The targets lack mechanical stops that are outwardly protruding from the original model dental surfaces. Also provided are a method of manufacturing a physical model for use in indirect bonding procedures, a method for indirect bonding for use in an orthodontic procedure, a method for providing an indirect bonding transfer tray for use in an orthodontic procedure, and a system for providing a physical model for use in indirect bonding orthodontic procedures.

A system for fabricating a dental restoration to restore a tooth at a restoration site in a dentition of a patient is disclosed. The dentition includes a restoration dental arch and an opposing dental arch. The restoration dental arch includes the restoration site and the opposing dental arch is opposite the restoration dental arch. The system includes an impression apparatus, a motion capture apparatus, an interface apparatus, and a restoration design system. The impression apparatus is configured to capture an impression of the dentition of the patient. The motion capture apparatus is configured to capture a plurality of location data points that represent the locations of the opposing dental arch relative to the restoration dental arch. The interference model generation system is configured to generate an interference model for the restoration site. The restoration design system is for designing a restoration using the interference model.

A system for adjusting a cutting tool includes a cutting system that includes a cutting tool that includes a tip configured to cut material thermoformed to a dental model. The cutting system is configured to determine, based on a cut line generated for the cutting tool to cut a dental aligner from material thermoformed onto a dental mold, a target tool vector defined by an angle of a tip of the cutting tool with respect to a surface of the dental model at the cut line, compare the target tool vector to a constraint of the cutting tool, and adjust a position of the tip of the cutting tool with respect to the cut line to compensate for the target tool vector being outside the constraint of the cutting tool.

A technique for fabricating a surgical splint for use in correcting a dental condition of a patient. The technique involves obtaining a three-dimensional digital model of lower and upper arch dentitions of the patient having the dental condition. Relative positions of the lower and upper arch dentitions are adjusted with respect to each other in the three-dimensional digital model using a computing device. An electronic model of a splint is generated based on the adjusted relative positions of the lower and upper arch dentitions. A splint is then generated in a physical form from the electronic model of the splint.

Disclosed are example embodiments of methods and systems for identifying and quantifying manufacturing defects of a manufactured dental prosthesis. Certain embodiments of the system for performing quality control on manufactured dental prostheses includes: an analysis module to best fit a scanned 3D data model of a manufactured dental prosthesis with a computer-aided design (CAD) model of the same manufactured dental prosthesis and to generate a differences model; and a quality controller to determine whether the manufactured dental prosthesis is a good or a defective product based on a statistical characteristic of the differences model.