Methods for manufacturing a dental restoration for a patient and dental ceramics production devices are disclosed. A dental restoration may be designed based on a scan of the patient's mouth, using a CAD software module. The software module may produce conveyor channels for a positive model based on the dimensions of a muffle in relation to the size and shape of the positive model. The conveyor channels may extend at an angle of between 0 and 130 away from an axis of the pressing channel, the axis being located essentially along an isotherm inside the muffle. A docking site may be selected based on a position with the greatest wall thickness of the positive model. The present disclosure allows the creation of a high-quality dental restoration in a very efficient fashion, in particular when lithium disilicate is used as the dental ceramics material.

A system and a method is provided in which a CAD system receives a solid model and receives user input to select points on the surface of the solid model, to create a wire part program file based on the selected points, and to transmit the wire part program file to a bending machine. The wire part program files is configured such that the bending machine will manufacture a wire based on the wire part program file.

The present invention provides an apparatus for manufacturing a dental restoration. The apparatus includes a first laser module, a powder supplying nozzle, a second laser module, a dust cleaning device and an air bearing device for holding the dental restoration. The second laser module includes a plurality of laser sources, and the laser sources disposed circumferentially around the first laser module, in which each laser source is equally spaced apart from one another. The present invention further provides a method for manufacturing the dental restoration, in which the method can be applied to a laser cladding process or a laser milling process.

A system for adjusting a cutting tool includes a cutting system having a cutting tool configured to cut material thermoformed to a dental model. The cutting system is configured to determine, based on a cut line generated for the cutting tool to cut a dental aligner from the material thermoformed onto the dental model, that the cutting tool is incapable of following the cut line. The cutting system is configured to adjust a position of the cutting tool with respect to the cut line so the cutting tool is capable of following the cut line.

A method of manufacturing customized ceramic labial/lingual orthodontic brackets by digital light processing, said method comprises measuring dentition data of a profile of teeth of a patient, wherein measuring dentition data is performed using a CT scanner or intra-oral scanner, based on the dentition data, creating a three dimensional computer-assisted design (3D CAD) model of the patient's teeth using reverse engineering, and saving the 3D CAD model on a computer, designing a 3D CAD bracket structure model for a single labial or lingual bracket structure, importing the 3D CAD bracket structure model into a Digital Light Processing (DLP) machine, directly producing the bracket by layer manufacturing.

The present invention is drawn to methods and means for easily, quickly and inexpensively producing one or more dental restorationssuited to each individual patient's needs, and having high quality and excellent fitthereby reducing fit-issues and consequent rejections by patients. This is accomplished by a process which includes, scanning tooth/teeth of interest to create an external prep data file, preparing the tooth/teeth of interest for the dental restoration, scanning the prepared tooth/teeth of interest and saving this in an internal prep data file, volumetrically registering the external scan and the internal scan data files to each other in digital space, shaping both the inside and outside a generic dental restoration blank shell based on the external prep and internal prep data files to produce a patient-specific dental restoration, and then fastening the prepared dental restoration to the tooth/teeth of interest. This invention thereby provides the best possible outcomes, and an overall better patient experience.

A method for determining a manufacturing parameter for making an aligner with a desired aligner thickness using a thermoforming device operable for making the aligner by shaping a precursor aligner into the aligner using a mold representative of a dental archform, the method implemented by a computer system connectable to the thermoforming device, the method comprising: obtaining a 3D map associated with the dental archform; parsing the 3D map to determine a first property value and a second property value, the first property value being based on the 3D map and the second property value being derived from a 2D projection of the 3D map, and determining a thickness of the precursor aligner for obtaining the desired aligner thickness based on a ratio of the first property value and the second property value and a given value of an operating parameter of the thermoforming device.

The example systems, methods, and/or computer-readable media described herein help with design of highly accurate models of un-erupted or partially erupted teeth and help fabricate of aligners for un-erupted or partially erupted teeth. Automated agents that use machine learning models to parametrically represent three-dimensional (3d) virtual representations of teeth as 3D descriptors in a 3D descriptor space are provided herein. In some implementations, the automated agents described herein provide instructions to fabricate aligners for at least partially un-erupted teeth using representative 3D descriptor(s) of a tooth type.

A wax model of a required coping is produced using CNC machining techniques based on a virtual model of the coping created from digital data obtained from the intraoral cavity. The dental coping is then fabricated from the wax model.

A dental prosthesis is made by externally machining successive layers of wax, each of which is formed on a previous prosthesis layer and/or on a coping. Each wax layer is used to form a mold in situ over the previous prosthesis layer/coping, and the appropriate prosthesis material is cast or otherwise molded to conform to the wax layer by the mold.