A program creation apparatus includes: a display unit configured to display a machining shape of a workpiece that is input by a user through an input unit; a core fixing portion setter for setting a predetermined range including a point on a machining line between the workpiece and a core to be formed by machining the workpiece, specified on the display unit with the machining shape of the workpiece displayed thereon, by the user through the input unit, as a core fixing portion; and a program creator for creating a program that causes the wire electrical discharge machine to fix the core to the workpiece in the set core fixing portion while machining the workpiece according to the input machining shape thereof.

Methods and systems for wire-electro discharge machining of components are described. The method comprises machining a first component by moving a wire-EDM electrode along a first set of cutting paths associated with a plurality of cutting passes, the cutting paths determined based on a desired profile shape of the component, obtaining a cutting parameter of the first component post-machining, determining a first modified cutting path for a second component based on the cutting parameter, and machining the second component by moving the wire-EDM electrode along a second set of cutting paths associated with the plurality of cutting passes, the second set of cutting paths comprising the first modified cutting path.

A method for checking a geometry of an electric discharge machining electrode is described. The method comprises the following steps: providing a file containing a native 3D-model of the electric discharge machining electrode; providing a manufactured electric discharge machining electrode based on the native 3D-model; light scanning a set of images of the manufactured electric discharge machining electrode in different positions and generating therewith a scanned 3D-model of the manufactured electric discharge machining electrode; comparing the native 3D-model and the scanned 3D-model and generating electrode compensation coordinates for an electric discharge machining apparatus, to correct an electrode path during electric discharge machining.

A wire electrical discharge machine includes: a drive controller configured to periodically apply voltage pulses between a workpiece and a wire electrode while relatively moving the wire electrode relative to the workpiece according to a machining program and a machining condition; a code analyzer configured to analyze the presence or absence of a condition change code for changing the machining condition in the machining program; and a condition changer configured to change the machining condition in accordance with a ratio indicated in the condition change code when the condition change code is present.

To provide a wire electrical discharge machine for which the machining precision of corner parts and corner exit parts in a workpiece are improved. A wire electrical discharge machine includes a machining path compensation unit which compensates a machining path, in a case of creating a corner part which is a circular arc as a second machining block, by compensating a position of a center of the circular arc of the second machining block by way of a first compensation vector calculated based on at least one indicator among the four indicators of deflection of a wire electrode, etc., and inserting a linear first compensation block between an end point of the first machining block and a start point of a second machining block which was compensated, and by eliminating a predetermined distance from the start point of a third machining block, creates a starting point of this third machining block, and then inserts a second compensation block between the end point of the compensated second machining block and the created starting point of the first machining block.

A wire electrical discharge machine acquires measured dimensions of a test workpiece that has been machined with a wire electrode inclined at a given angle with respect to a running direction in which the wire electrode runs; and calculates, based on the measured dimensions, first actual information indicating an actual holding position at which the wire electrode is actually held at a first die guide for guiding the wire electrode to a workpiece, and second actual information indicating an actual holding position at which the wire electrode is actually held at a second die guide for guiding the wire electrode sent from the workpiece, and, when necessary, the wire electrical discharge machine rewrites first information and second information stored in a storage unit to the calculated first actual information and second actual information.

A control device for a wire electrical discharge machine includes: a storage unit configured to store a machining program that causes the wire electrical discharge machine to machine a workpiece with a wire electrode and image information showing a machining path along which the wire electrode moves relative to the workpiece according to the machining program, in association with each other; and a display unit configured to, when the machining program stored in the storage unit is selected, display the image information associated with the selected machining program.

A wire electrical discharge machine performs electrical discharge machining on a workpiece by applying voltage across an electrode gap formed between a wire electrode and the workpiece to thereby generate electrical discharge while moving the wire electrode relative to the workpiece along a path specified by a machining program. The wire electrical discharge machine includes: a voltage detector for detecting a gap voltage across the gap; a facing area calculation unit for calculating, as a facing area, the area of a surface of the workpiece contained within a predetermined distance from the center axis of the wire electrode; an axis feed rate determination unit for determining an axis feed rate based on the gap voltage value detected by the voltage detector, and the facing area; and a movement control unit for performing control so that the wire electrode moves relative to the workpiece at the axis feed rate.

A wire electrical discharge machine includes: a drive control unit for moving a wire electrode relative to a workpiece along a machining path; a path determination unit for determining whether or not the machining path includes a linear path section that crosses a boundary line between a thick portion and a thin portion of the workpiece; and a path compensator for compensating the machining path so as to form, in the thin portion, a protrusion projecting outward from the boundary line when the path determination unit determines that the linear path section is included.

A compensation quantity acquisition device acquires vibration of the movement target in a second axis direction, orthogonal to the first axis direction when the movement target is moved in the first axis direction, acquires a positional frequency characteristic by performing Fourier transformation on the acquired vibration in the second axis direction, performs inverse Fourier transformation on the positional frequency characteristic from which the component of position independent frequency in the second axis direction (that occurs independently of a position of the movement target in the first axis direction) has been removed, to recover the vibration of the movement target in the second axial direction as position dependent vibration, and acquires positional compensation quantity of the movement target in the second axis direction that cancels the position dependent vibration.