The present invention provides a torque sensor device disposed between an input shaft and an output shaft and configured to detect a torque between the input shaft and the output shaft through a relative rotation displacement therebetween. The torque sensor device includes: a housing configured to accommodate an end of the input shaft and an end of the output shaft and fixed in position to be able to perform a relative rotation with respect to the input shaft and the output shaft: a magnet unit accommodated in the housing and including a magnet ring connected to one end of one of the input shaft and the output shaft so as to be rotatably accommodated in the housing; a collector unit fixed in position to the housing in such a manner as to be disposed at the outside of the magnet unit, and configured to focus a magnetic field generated from the magnet unit; a sensing unit including a torque sensor disposed at the outer circumference of the collector unit and configured to detect the magnetic field focused by the collector unit; and a shield ring unit interposed between the collector unit and the magnet unit in such a manner as to be connected to one end of the other of the input shaft and the output shaft, and configured to change the magnetic field from the magnet unit, which is focused by the collector unit, by means of the relative rotation between the input shaft and the output shaft.

The present invention provides a torque sensor device disposed between an input shaft and an output shaft and configured to detect a torque between the input shaft and the output shaft through a relative rotation displacement therebetween, the torque sensor device including: a housing configured to accommodate an end of the input shaft and an end of the output shaft and fixed in position to be able to perform a relative rotation with respect to the input shaft and the output shaft: a magnet unit accommodated in the housing and including a magnet ring connected to one end of one of the input shaft and the output shaft so as to be rotatably accommodated in the housing; a collector unit fixed in position to the housing in such a manner as to be disposed at the outside of the magnet unit, and configured to focus a magnetic field generated from the magnet unit; a sensing unit including a torque sensor disposed at the outer circumference of the collector unit and configured to detect the magnetic field focused by the collector unit; and a shield ring unit interposed between the collector unit and the magnet unit in such a manner as to be connected to one end of the other of the input shaft and the output shaft, and configured to change the magnetic field from the magnet unit, which is focused by the collector unit, by means of the relative rotation between the input shaft and the output shaft, wherein the magnet unit includes: a magnet holder connected at one end thereof to the input shaft; a pair of magnet rings disposed so as to be spaced apart from each other with the magnet holder interposed therebetween; a magnet cover formed in such a manner that the magnet ring is disposed between the magnet cover and the magnet holder so as to be connected to the magnet holder; and a magnet buffer disposed between the magnet cover and the magnet ring.

A sensor device is provided with a magnetic field sensitive element being positioned in a magnetic field of a magnet. The magnetic field sensitive element is configured to sense an orientation angle of the magnetic field in the range between 0° and 360° and generate a sensing signal. The electronic circuitry is configured to receive and process the sensing signal from the magnetic field sensitive element to generate an angle signal indicating the orientation angle of the magnetic field and an angular speed of the shaft.

Torque sensing devices, systems, and methods are capable of measuring and/or determining a torque being transmitted through a shaft by measuring the torsional deformation of the shaft over a short length thereof. Such devices, systems, and devices have a sensor positioned adjacent to the outer surface of the shaft as it rotates, the sensor being positioned to maintain a substantially constant distance between the sensor and the outer surface of the shaft. The sensors may be variable reluctance (VR) sensors rigidly attached to a frame mounted on a bearing (e.g., a hanger bearing), which is mounted on the shaft, such that relative radial motion between the shaft and the VR sensor is minimized (e.g., so that they move in unison). Reducing this amount of motion results in a more accurate torque measurement.

A magnetic sensor includes a magnetic sensing device, a sensor housing and a pair of magnetic flux guide members. The sensor housing includes a base body and a flange. The base body holds the magnetic sensing device at one end portion of the base body. The flange is fixed to the base body and is configured to be placed in contact with a receiving wall that receives a first magnetic circuit portion and a second magnetic circuit portion. The flange is made of a material having a higher rigidity than the base body.

A sensor housing has a receiving recess at one end portion of the sensor housing located at one end of the sensor housing. The one end portion of the sensor housing faces first and second magnetic circuit portions. A circuit board is received in the receiving recess and has an opening, a front-side region and a rear-side region. The front-side region is located on a side of the opening where the one end of the sensor housing is placed. The rear-side region is located on an opposite side of the opening. A main body of a magnetic sensing device overlaps the opening such that terminals projecting from one of a pair of side walls of the main body are located at the front-side region, and terminals projecting from another one of the pair of side walls is located at the rear-side region.

A system for measuring torque on a component having a residually magnetized region is provided. The system includes a torque sensor for sensing an electromagnetic characteristic of the component and transmitting a plurality of signals that are indicative of the electromagnetic characteristic. The system also includes a computer communicatively coupled to the torque sensor for receiving the signals. The computer includes a processor and a memory. The processor is programmed to determine, using the signals, that the torque sensor is affected by the residually magnetized region of the component.

A detection signal correction method includes: calculating a rotation angle of a rotation shaft of a motor, based on a detection signal of a sensor; calculating a steering velocity of a steering shaft based on the rotation angle; calculating an error of the detection signal; and correcting the error of the detection signals when the steering velocity is equal to or greater than a steering velocity threshold value and the error of the detection signal is equal to or greater than an error threshold value.

A sensor device is provided with a magnetic field sensitive element being positioned in a magnetic field of a magnet. The magnetic field sensitive element is configured to sense an orientation angle of the magnetic field in the range between 0° and 360° and generate a sensing signal. The electronic circuitry is configured to receive and process the sensing signal from the magnetic field sensitive element to generate an angle signal indicating the orientation angle of the magnetic field and an angular speed of the shaft.

Systems and methods for measuring twist on a shaft of a rotating drive system include a first set of targets circumferentially distributed around the shaft at a first axial location to rotate with the shaft and a second set of targets circumferentially distributed around the shaft at a second axial location to rotate with the shaft. The first and second sets of targets are interleaved. The system includes a sensor assembly including one or more sensors mounted around the shaft and configured to detect the first and second sets of targets as the shaft rotates. The system includes a sensor processing unit for receiving an electrical waveform from the sensor assembly, determining, based on the electrical waveform, a twist measurement of twist motion between the first axial location and the second axial location on the shaft, and determining, based on the electrical waveform, a second measurement of shaft motion.