A system for magnetically inspecting a metallic component uses a manipulator configured to manipulate a relative position between a part fixture that holds the metallic component and a probe fixture that holds a magnetic probe, thereby causing the probe tip to trace an inspection route along the surface of the metallic component so that the probe tip contacts the metallic component such that an angular difference between the probe axis and a vector normal to the surface is less than a predetermined angle delta. The magnetic probe has a probe tip that measures magnetic permeability of the metallic component along the inspection route, which the controller receives. A method of performing the magnetic inspection is also disclosed.

A probe including a plurality of links connected together in series, wherein the plurality of links create a flexible compartment containing at least a first and second exciter means and at least one pair of detector means, wherein the exciter means are driven by an alternating current to produce an alternating magnetic field, and the detector means are configured to detect the magnetic field of an induced eddy current caused by the exciter means magnetic field.

A probe including a plurality of links connected together in series, wherein the plurality of links create a flexible compartment containing at least a first and second exciter means and at least one pair of detector means, wherein the exciter means are driven by an alternating current to produce an alternating magnetic field, and the detector means are configured to detect the magnetic field of an induced eddy current caused by the exciter means magnetic field.

An insulation inspection device for accurately inspecting films of wires for an insulation state in a short time before the wires are assembled into a core of an armature in a rotating electric machine, a power supply unit includes a first terminal and a second terminal. A support member supports a plurality of wires covered with films before the wires are assembled into a core of an armature in a rotating electric machine, and the support member is electrically connected to the first terminal. Areas of ends of a plurality of the wires from which areas the films are peeled off are installed on an installation base, and the installation base is electrically connected to the second terminal. A discharge detection unit detects discharge occurring between the support member and each of the wires when the power supply unit applies a voltage to the first terminal or the second terminal.

An insulation inspection device for accurately inspecting films of wires for an insulation state in a short time before the wires are assembled into a core of an armature in a rotating electric machine, a power supply unit includes a first terminal and a second terminal. A support member supports a plurality of wires covered with films before the wires are assembled into a core of an armature in a rotating electric machine, and the support member is electrically connected to the first terminal. Areas of ends of a plurality of the wires from which areas the films are peeled off are installed on an installation base, and the installation base is electrically connected to the second terminal. A discharge detection unit detects discharge occurring between the support member and each of the wires when the power supply unit applies a voltage to the first terminal or the second terminal.

Disclosed is a magnetic flaw detection device and a magnetic flaw detection method which are configured to: apply a magnetic field to an inspection target object; detect magnetism at a plurality of mutually different first detection positions from an exterior surface of the inspection target object, and, based on respective detection results at the first detection positions, derive a position of a given defect in the inspection target object, along a first direction causing a distance with respect to the inspection target object to gradually increase or decrease.

An apparatus and method for detecting magnetic flux leakage in an object. The apparatus includes a frame assembly, a sensor bar and a U shaped magnetic circuit consisting of first and second magnet and steel pieces 44, 46 and 42 connecting the magnets. The sensor bar is connected to the frame assembly and includes a plurality of coils and at least one sensor operatively connected to at least one of the plurality of coils. The first magnet and the second magnets are connected steel pieces and to the frame assembly. They form a U shaped magnetic circuit which is completed by the steel plate being inspected. The sensor bar is placed between the tips of the U shaped magnetic circuit.

A probe arrangement for a testing system includes a base carrier that defines a longitudinal direction, which can be oriented parallel to a testing direction, and a transverse direction, which can be oriented perpendicularly to the testing direction. The base carrier carries a plurality of probe holders which are arranged next to one another in a row in the transverse direction. Each probe holder has a first probe region, which is equipped with at least one first probe, and a second probe region, which is equipped with at least one second probe. Each probe region defines an effective testing width such that, during relative movement of the test subject with respect to the probe arrangement along the testing direction through the probe region, a testing track having the effective testing width can be tested in a gap-free manner. The first probe region and the second probe region are arranged so as to be offset in relation to one another parallel to the longitudinal direction and parallel to the transverse direction such that a first testing track covered by the first probe region transitions on one side in a gap-free manner into a second testing track covered by the second probe region of the same probe holder, and transitions on the opposite side in a gap-free manner into a second testing track covered by a second probe region of a directly adjacent probe holder.

A technique facilitates examination of a tubing string which may comprise coiled tubing or other types of pipe. A sensor is positioned to monitor a pipe for a magnetic flux leakage signal indicating a defect in the pipe. The sensor outputs data on the magnetic flux leakage signal to a data processing system. Correlations between magnetic flux leakage signals and fatigue life of the pipe may be accessed by the data processing system and these correlations may be used to automatically predict a fatigue life of the pipe. Based on the determined fatigue life, an operation with respect to the pipe is selected and such operation may comprise continued normal use, repair, or removal from service.

A technique facilitates examination of a tubing string which may comprise coiled tubing or other types of pipe. A sensor is positioned to monitor a pipe for a magnetic flux leakage signal indicating a defect in the pipe. The sensor outputs data on the magnetic flux leakage signal to a data processing system. Correlations between magnetic flux leakage signals and fatigue life of the pipe may be accessed by the data processing system and these correlations may be used to automatically predict a fatigue life of the pipe. Based on the determined fatigue life, an operation with respect to the pipe is selected and such operation may comprise continued normal use, repair, or removal from service.