A downhole strain sensing cable includes a core optical unit which includes a plurality of optical fibers. A fiber-reinforced polymer matrix layer surrounds and contacts the core optical unit. An extrusion layer surrounds and contacts the fiber-reinforced polymer matrix layer. An outer metal tube surrounds and contacts the extrusion layer.

A telecommunications cable jacket insertion system operates to insert a telecommunication cable into a jacket after the jacket has been separately extruded. The system includes a jacket having structures for easily inserting a cable therein over a long distance in a field location. The system can further include a tool for facilitating the insertion of the cable into the jacket. Further, a cabling system includes a cable assembly that is disaggregated into a robust outer jacketing portion and a manageable fiber optic cable portion. For regions of a cable installation where a robust cable construction is desired, the manageable fiber optic cable portion is sheathed or otherwise contained within the robust outer jacketing portion. For regions of a cable installation where a robust cable construction is not needed, the manageable fiber optic cable portion extends beyond or outside of the robust outer jacketing portion.

A method (100) for the continuous production of a thin-walled, perforated metal hollow profile with one or more fibre waveguides mounted therein. The method includes supplying (102) of a flat metal strip at a first supply rate to a deforming device, which continuously deforms the metal strip into a metal hollow profile with a slot running in a longitudinal direction. Two opposite edges of the metal strip deformed into the metal hollow profile that lie flush against one another in a contact region extending in the longitudinal direction of the metal hollow profile are continuously welded to one another (110), drawn off from the welding region and perforated. The method according to the invention comprises furthermore positioning a protective tube reaching into the welded metal hollow profile on the draw-off side to beyond the perforation point and supplying (111) one or more fibre waveguides from one or more fibre unwinders via the protective tube, such that the fibre waveguide or waveguides are introduced into the perforated metal hollow profile from the guide or protective tube downstream of the perforation point in the drawing-off direction. The perforated metal hollow profile with the fibre waveguide or fibre waveguides mounted therein is received in a receiving unit (124).

Embodiments of the disclosure relate to an optical fiber cable. The optical fiber cable includes a cable jacket having a first inner surface and a first outer surface. The first inner surface defines a central bore along a longitudinal axis of the optical fiber cable. The optical fiber cable also includes optical fibers disposed within the central bore and a buffer tube surrounding the optical fibers. The buffer tube has a second inner surface and a second outer surface. The optical fiber cable also includes an armor layer disposed between the first inner surface of the cable jacket and the second outer surface of the buffer tube and a water-blocking adhesive disposed between the armor layer and the first outer surface of the buffer tube. The water-blocking adhesive extends along the longitudinal axis of the optical fiber cable and around a circumference of the buffer tube.

For the production of fibre waveguides mounted in a metal hollow profile, a flat metal strip is supplied to a deforming unit. The deforming unit is configured for continuously deforming the supplied flat metal strip into a shape corresponding to the hollow profile. The hollow profile is continuously welded along a longitudinal seam by means of a laser. A filler gel with a viscosity which increases with decreasing temperature, and one or more fibre waveguides, are introduced into the welded hollow profile in a continuous process via a guide or protective tube. In order to introduce the one or more fibre waveguides with an excess length into the hollow profile, the welded hollow profile is elastically stretched, is cooled, and is relaxed again. The finished product is received in a receiving unit. The continuous closed-loop control of the excess length of the fibre waveguides is performed inter alia through continuous open-loop control of the gel temperature, of the laser power and of the force exerted on the hollow profile for the elastic stretching.

A fire-resistant optical fibre cable includes a core having a central strength member and buffer tubes arranged around the central strength member. Each buffer tube contains optical fibres. A mica layer is arranged around the core. A glass yarn layer surrounds and is in direct contact with the mica layer. Metal armour surrounds the glass yarn layer. A multi-layered sheath surrounds and is in direct contact with the armour. The sheath includes a first layer, a second layer surrounding and in contact with the first layer, and a third layer in a radial inner position with respect to the first layer and in direct contact thereto. The first, second and third layers are made of LS0H flame-retardant material. The LS0H material of the first layer has an LOI higher than the LOI of the LS0H material of the second and third layers. The second layer is the cable outermost layer.

A downhole cable includes a central core. The central core includes a metal tube having a plurality of optical fibers therein or a copper wire. The downhole cable further includes an extruded aluminum tube surrounding the central core.

A method of manufacturing hybrid cable applicable in oil wells provides an FIMT, a conductor layer formed by continuous laser welding and cylindrically covered the outer surface of the FIMT, the outer cylindrical surface of the conductor layer being covered with a high temperature resistant insulating layer by a continuous extrusion method or by wrapped helically with insulating tapes around the outer surface of the conductor layer and the external steel tube cylindrically covered the outer surface of the insulating layer. The conductor layer is coaxial with the FIMT, the inner space of the hybrid cable to accommodating excess length of the optical fiber to allow for thermal expansions and tensile stress on the optical cable. The thickness of the insulating layer cylindrically covering the outer surface of the conductor layer is able to be increased, improving the insulating property.

An optical-fiber ribbon having excellent flexibility, strength, and robustness includes optical fibers having a sacrificial, outer release layer that facilitates separation of an optical fiber from the optical-fiber ribbon without damaging the optical fiber's glass core, glass cladding, primary coating, secondary coating, and ink layer, if present.

A downhole logging cable includes a core conductor unit and a core optical unit. The core conductor unit may include a conductor and a jacket which surrounds and contacts the conductor. At least one metal tube may surround the core conductor unit and core optical unit, such that the core conductor unit and core optical unit are disposed in an interior of the at least one metal tube. A filler may be provided in the interior surrounding the core conductor unit and core optical unit.