A method of manufacturing a module having multiple pattern areas, a module having multiple pattern areas according to the method, and a method of manufacturing a diffraction grating module or a mold for a diffraction grating module. The method of manufacturing a module having multiple pattern areas comprises: disposing a first substrate having a first pattern on a first base substrate; forming a first cutting line on the first substrate; forming a second cutting line on the first substrate; removing any one of a first area defined by the first cutting line and a second area defined by the second cutting line from the first substrate to form a removed area on the first substrate; disposing a second base substrate having a second pattern different from the first pattern in the removed area; and removing the first substrate from the base substrate without removing the first and second areas.

An optical system comprises an optically transmissive substrate comprising a metasurface which comprises a grating comprising a plurality of unit cells. Each unit cell comprises a laterally-elongated first nanobeam having a first width; and a laterally-elongated second nanobeam spaced apart from the first nanobeam by a gap, the second nanobeam having a second width larger than the first width. A pitch of the unit cells is 10 nm to 1 μm. The heights of the first and the second nanobeams are: 10 nm to 450 nm where a refractive index of the substrate is more than 3.3; and 10 nm to 1 μm where the refractive index is 3.3 or less.

An optical master is created by using a nanoimprint alignment layer to pattern a liquid crystal layer. The nanoimprint alignment layer and the liquid crystal layer constitute the optical master. The optical master is positioned above a photo-alignment layer. The optical master is illuminated and light propagating through the nanoimprinted alignment layer and the liquid crystal layer is diffracted and subsequently strikes the photo-alignment layer. The incident diffracted light causes the pattern in the liquid crystal layer to be transferred to the photo-alignment layer. A second liquid crystal layer is deposited onto the patterned photo-alignment layer, which subsequently is used to align the molecules of the second liquid crystal layer. The second liquid crystal layer in the patterned photo-alignment layer may be utilized as a replica optical master, or as a diffractive optical element for directing light in optical devices such as augmented reality display devices.

Provided is a multi-image display apparatus including an image forming device configured to form a first image, a first polarization plate configured to transmit a first polarization component of the first image provided from the image forming device, a second polarization plate configured to transmit a second polarization component of a second image that is provided from a path different from the first image, the second polarization component being different from the first polarization component, a screen configured to reflect and diffuse the first image, and transmit the second image, and a polarization selective lens configured to focus the first image having the first polarization component, and transmit the second image having the second polarization component without refraction.

Systems and methods for reducing glare from a heads-up display (HUD). Internal and external antireflective coatings may be provided on interior and outer surfaces of glass layers surrounding a holographic polymer layer. A substrate guided hologram may be integrated into a HUD to diffract and direct external radiation to the edge of a HUD. An arrangement for forming a substrate guided hologram includes an array of reflectors and a shaped glass block. Antireflective coated glass layers may be index-matched to opposite sides of a holographic polymer film prior to recording a reflection hologram. An inactive playback beam may be used to monitor the diffraction efficiency of a reflection hologram and of a spurious transmission hologram with the recording of the reflection hologram to maximize the difference between the diffraction efficiencies of useful reflection hologram and spurious transmission hologram.

Disclosed embodiments include a display system comprising an eye-box from which virtual images formed by the display system are visible. In some embodiments, the display system includes an image projector arranged to project a virtual image at a virtual image distance from the eye-box, and a user-tracking system arranged to determine an eye-box position of a user within the eye-box and a confidence value associated with the determined eye-box position. In some embodiments, the image projector is arranged to (i) project the virtual image at a finite virtual image distance after determining that the confidence value is above a threshold value and (ii) project the virtual image at an infinite virtual image distance after determining that the confidence value is below the threshold value.

An optical system comprises an optically transmissive substrate comprising a metasurface which comprises a grating comprising a plurality of unit cells. Each unit cell comprises a laterally-elongated first nanobeam having a first width; and a laterally-elongated second nanobeam spaced apart from the first nanobeam by a gap, the second nanobeam having a second width larger than the first width. A pitch of the unit cells is 10 nm to 1 μm. The heights of the first and the second nanobeams are: 10 nm to 450 nm where a refractive index of the substrate is more than 3.3; and 10 nm to 1 μm where the refractive index is 3.3 or less.

The present disclosure relates to display systems and, more particularly, to augmented reality display systems. In one aspect, a method of fabricating an optical element includes providing a substrate having a first refractive index and transparent in the visible spectrum. The method additionally includes forming on the substrate periodically repeating polymer structures. The method further includes exposing the substrate to a metal precursor followed by an oxidizing precursor. Exposing the substrate is performed under a pressure and at a temperature such that an inorganic material comprising the metal of the metal precursor is incorporated into the periodically repeating polymer structures, thereby forming a pattern of periodically repeating optical structures configured to diffract visible light. The optical structures have a second refractive index greater than the first refractive index.

Embodiments described herein relate to methods of forming gratings with different slant angles on a substrate and forming gratings with different slant angles on successive substrates using angled etch systems. The methods include positioning portions of substrates retained on a platen in a path of an ion beam. The substrates have a grating material disposed thereon. The ion beam is configured to contact the grating material at an ion beam angle relative to a surface normal of the substrates and form gratings in the grating material. The substrates are rotated about an axis of the platen resulting in rotation angles ϕ between the ion beam and a surface normal of the gratings. The gratings have slant angles relative to the surface normal of the substrates. The rotation angles ϕ selected by an equation ϕ=cos.sup.−1 (tan()/tan()).

The apertures typically used for hologram recording create unwanted secondary holograms by diffracting light. Aperture-free hologram recording eliminates these unwanted secondary holograms. Aperture-free hologram recording includes applying a mask to the holographic recording medium. The mask controls the size of the recorded hologram like an aperture but does not create unwanted secondary holograms. Hologram fringes are only present in the desired recording area and a thin boundary region. The mask may be present during recording, or the mask may be used to pre-bleach the holographic recording medium. Pre-bleaching the holographic recording medium renders a portion of the holographic recording medium insensitive to light, the hologram is recorded in the light-sensitive portions of the holographic recording medium.