A torque sensor includes a bobbin that includes a plurality of first inclined guide paths inclined at a predetermined angle relative to an axial direction and a second inclined guide paths inclined at a predetermined angle relative to the axial direction in a direction opposite, first and fourth detection coils formed by winding insulated wires around the bobbin along the first inclined guide paths, and second and third detection coils formed by winding insulated wires around the bobbin along the second inclined guide paths. The first to fourth detection coils each form a plurality of layers laminated on the outer surface of the bobbin. The layers of the second and third detection coils are interposed between the plurality of layers of the first and fourth detection coils. The layers of the first and fourth detection coils are interposed between the plurality of layers of the second and third detection coil.

The present invention relates to a method and an arrangement for measuring a force and/or moment on a machine element extending along an axis, using the inverse magnetostrictive effect. The machine element has a magnetization region for magnetization, this region fully encompassing the axis. The arrangement includes at least one first magnetic sensor and one second magnetic sensor, each being designed to measure individually a first and a second direction component of a magnetic field that is caused by the magnetization and by the force and/or the moment. The direction components that can be measured using the first magnetic sensor have differing orientations. Likewise, the direction components that can be measured using the second magnetic sensor have differing orientations. The first magnetic sensor and the second magnetic sensor are arranged around the axis at different peripheral positions.

A transmission utilizes an output torque sensor that relies upon magnetization of a section of the output shaft. The sensor produces an electrical current that varies as the torque transmitted by the shaft varies. However, the relationship between output torque and electrical current is impacted by part-to-part variability of the shaft and of the sensor. Conventional methods of compensating for this variability are hampered because the sensors and shafts are not paired until they are assembled into the transmission. A portable test may be used to characterize each shaft and each sensor. This characterization data includes average zero torque current and variability of zero torque current with respect to shaft position. A mapping is selected based on the shaft characterization and the sensor characterization and programmed into the controller.

A torque sensor including a shaft that receives an applied torque is disclosed. The shaft includes a magnetoelastic region that generates a non-negligible magnetic field responsive to the applied torque and null regions that generate a negligible magnetic field. The torque sensor includes null region sensors that generate a null region magnetic field measure corresponding to an ambient magnetic field. The torque sensor includes a magnetoelastic region sensor that generates a magnetoelastic region magnetic field measure corresponding to the ambient magnetic field and the non-negligible magnetic field. The torque sensor includes a controller that determines whether a null region sensor has entered an intense ambient magnetic field condition and whether a magnetoelastic region sensor has entered a magnetoelastic region sensor saturation condition. The controller also calculates a magnitude of the applied torque based on the null region magnetic field measures and the magnetoelastic region magnetic field measure.

A torque measuring device includes: a magnetostrictive sensor having a ring-shaped holder arranged around a magnetostrictively affected section of a rotating shaft, a detecting section embedded in the holder and that changing a voltage according to a change in magnetic permeability of the magnetostrictively affected section; and a sensor-side engaging section; and a fixed member having a fixed-side engaging section, the fixed member not rotating even during operation. One of the sensor-side engaging portion and the fixed-side engaging section is a convex section and the other is a concave section. With the sensor-side engaging section and the fixed-side engaging section engaged with a concave-convex engagement, shifting of the position of the magnetostrictive sensor in the direction of rotation and the radial direction with respect to the substrate is prevented.

The invention relates to a sensor unit for determining a rotor position of an electric motor, including at least one magnetic field sensor attached to a carrier element. In the case of a sensor unit, in which the sensor system can be easily exchanged, the carrier element is positioned in a sensor system housing which is open on one side and in which a sensing area of the at least one magnetic field sensor is directed in the direction of the open side of the sensor system housing.

A torque sensor to detect torque transmitted by a shaft having magnetostrictive properties is provided with a pair of cylindrical detection units arranged around the shaft and aligned side-by-side in an axial direction of the shaft, and first and second connection lines connecting the pair of detection units. Each detection unit includes first to fourth detection coils stacked in a radial direction. A series circuit formed by series connecting the first and fourth detection coils is parallel connected to a series circuit formed by series connecting the second and third detection coils. The first and second connection lines are configured to connect between corresponding connecting portions of the first and fourth detection coils and between corresponding connecting portions of the second and third detections coils, respectively. The torque transmitted by the shaft is detected based on a potential difference between the first connection line and the second connection line.

A system for measuring torque on a component having a residually magnetized region is provided. The system includes a torque sensor for sensing an electromagnetic characteristic of the component and transmitting a plurality of signals that are indicative of the electromagnetic characteristic. The system also includes a computer communicatively coupled to the torque sensor for receiving the signals. The computer includes a processor and a memory. The processor is programmed to determine, using the signals, that the torque sensor is affected by the residually magnetized region of the component.

A detection circuit for a magnetostrictive torque sensor is configured to detect a torque applied to a magnetostrictive material treated by shot peening. The detection circuit includes a detection coil provided around the magnetostrictive material, and a drive unit for providing alternating current excitation to the detection coil. The torque applied to the magnetostrictive material is detected based on a change in inductance of the detection coil, and the drive unit provides alternating current excitation at a frequency at which a skin effect thickness is not more than an effective depth of the shot peening.

A magnetoelastic torque sensor having an evaluation unit and at least three magnetic field sensors. The evaluation unit acquires at least one measurement signal of a first magnetic field sensor, at least one measurement signal of a second magnetic field sensor and at least one third measurement signal of a third magnetic field sensor of the magnetoelastic torque sensor, and to determine a torque exerted on the shaft using the at least one measurement signal of the first magnetic field sensor, the at least one measurement signal of the second magnetic field sensor, the at least one measurement signal of the fourth magnetic field sensor, and a ratio of a distance between the second magnetic field sensor and the third magnetic field sensor in an axial direction to a distance between the first magnetic field sensor and the second magnetic field sensor in the axial direction.