G01N27/4071

Ionic-conducting resistor for exhaust constituent sensors

A resistor-assembly includes a substrate, a heater, a resistor-element, and conductive-leads. The substrate is formed of a ceramic-material. The heater heats the resistor-assembly. The resistor-element is formed of an ion-conducting material that overlies the substrate. The conductive-leads are formed of a catalytic-metal that are in communication with a gas and in electrical contact with the resistor-element. The resistor-element is characterized by a resistance-value influenced by an oxygen-presence in the gas when the resistor-element is heated by the heater such that a resistor-temperature is greater than a temperature-threshold.

GAS SENSOR

A gas sensor includes: a laminate formed of a plurality of layers including at least one layer of a solid electrolyte; a reference gas chamber formed in the laminate and containing a reference gas; and a reference electrode partially exposed in the reference gas chamber. A portion which is not exposed in the reference gas chamber, of the reference electrode is sandwiched between, among the layers, a first layer and a second layer adjacent to the first layer. When an area of the portion sandwiched between the first layer and the second layer, of the reference electrode is defined as a first area, and an area of a portion exposed in the reference gas chamber, of the reference electrode is defined as a second area, a ratio of the first area to the second area is 0.3 or more.

GAS SENSOR
20230304962 · 2023-09-28 ·

A gas sensor includes a sensor element, at least one powder compact, and at least one dense body. The sensor element includes an element body, a detection portion, at least one connector electrode, a porous layer, and a water intrusion reducing portion. The water intrusion reducing portion includes a plurality of dense layers that are arranged at intervals in the longitudinal direction and have a porosity of less than 10%, each of the plurality of dense layers being disposed such that a position thereof in the longitudinal direction overlaps an inner circumferential surface of any of the at least one dense body.

Sensor and method for manufacturing same
11768168 · 2023-09-26 · ·

A sensor (1) comprising: a sensor element (10); metal terminals; and a front side separator (90) and a rear side separator (95) to hold the metal terminals, the metal terminals each include a front side metal terminal (30) and a rear side metal terminal (40) respectively held by the front side separator and the rear side separator, a first connection portion (33) is provided on a rear side of the front side metal terminal, a second connection portion (43) is provided on a front side of the rear side metal terminal, and an axis P2 of one of the first and the second connection portion, in all of the plurality of metal terminals, is displaced toward a radially outer side of the sensor element relative to an axis P1 of a counterpart thereof, and the first connection portion and the second connection portion are in contact with each other.

Sensor element, gas sensor, and gas sensor unit

A sensor element (100) including a measurement chamber (89); a pump cell (83) including a solid electrolyte body (69), an inner electrode (101), and an outer electrode (99); and a reference cell (85). At least one electrode contains a noble metal and a component of the solid electrolyte body. In a cross section, the at least one electrode has a noble metal region (205), a solid electrolyte body region (203), and a coexistence region (207) in which the noble metal and the component of the solid electrolyte body coexist. Further, in the cross section, an area ratio SR of the coexistence region is not less than 15.5% and is less than 30%.

Compact microelectronic integrated gas sensor

A compact microelectronic gas sensor module includes electrical contacts formed in such a way that they do not consume real estate on an integrated circuit chip. Using such a design, the package can be miniaturized further. The gas sensor is packaged together with a custom-designed Application Specific Integrated Circuit (ASIC) that provides circuitry for processing sensor signals to identify gas species within a sample under test. In one example, the output signal strength of the sensor is enhanced by providing an additional metal surface area in the form of pillars exposed to an electrolytic gas sensing compound, while reducing the overall package size. In some examples, bottom side contacts are formed on the underside of the substrate on which the gas sensor is formed. Sensor electrodes may be electrically coupled to the ASIC directly, or indirectly by vias.

GAS SENSOR
20220018803 · 2022-01-20 ·

A gas sensor includes a sensor element that has an atmospheric-air introduction path into which atmospheric air is introduced. The sensor element includes a solid electrolyte body, an insulating body, an exhaust electrode, and an atmosphere electrode. The solid electrolyte body has ion conductivity. The insulating body is laminated onto the solid electrolyte body. The exhaust electrode is provided in the solid electrolyte body and exposed to an exhaust gas. The atmosphere electrode is provided in a position that opposes the exhaust electrode in the solid electrolyte body. The atmosphere electrode is used so as to be paired with the exhaust electrode, and is exposed to atmospheric air. The atmospheric-air introduction path is formed to house the atmosphere electrode in a section of the insulating body that opposes the solid electrolyte body. The atmospheric-air introduction path is provided with a trap layer for capturing toxic substances in the sensor element.

GAS SENSOR

A sensor element of a gas sensor includes a solid electrolyte body, a first insulator, a gas chamber, a second insulator, a reference gas duct, a pump electrode, a sensor electrode, a reference electrode, and a shield layer. The shield layer is formed of an insulating ceramic material and covers a sensor-side electrode portion of the reference electrode, the sensor-side electrode portion being arranged to overlap the sensor electrode through the solid electrolyte body.

GAS SENSOR
20220011261 · 2022-01-13 ·

A gas sensor detects a specific gas concentration in a measurement-object gas and includes an element body and one or more pump cells. The element body includes an oxygen-ion-conductive solid electrolyte layer and is provided with a measurement-object gas flow section therein. The measurement-object gas flow section receives a measurement-object gas and allows the measurement-object gas to flow therethrough. The one or more pump cells each have an inner electrode and an outer pump electrode and pump out oxygen from around the inner electrode to around the outer pump electrode. The inner electrode is disposed in the measurement-object gas flow section and contains a catalytically-active noble metal. At least one pump cell of the one or more pump cells pumps out the oxygen by applying a repeatedly on-off controlled pump current between a measurement electrode and the outer pump electrode.

GAS SENSOR AND METHOD FOR CONTROLLING GAS SENSOR
20220011258 · 2022-01-13 ·

Provided are a gas sensor and a method for controlling the gas sensor, wherein the gas sensor comprises: a heater unit which performs a temperature adjustment of heating and keeping a sensor element warm; a pump drive control unit which controls pump driving for at least a gas-to-be measured flow unit; a measurement pump cell which detects a concentration of a specific gas in the gas to be measured, on the basis of an electromotive force generated between a reference electrode and a measurement electrode; a heater control unit which controls the heater unit; and a pump stop unit which stops the pump driving by the pump drive control unit after the heater control unit stops energizing the heater unit.