A gas sensor is provided with a housing provided with a locking step part formed on an inner peripheral surface thereof; a sensor body provided with a locked flange part locked to the locking step part from a base end side thereof and supported inside the housing; a sealing member filled into a filling part between the inner peripheral surface of the housing and an outer peripheral surface of the sensor body in a base end side of the locked flange part; and an insulation member provided between the inner peripheral surface of the housing and the outer peripheral surface of the sensor body in a base end side of the sealing member. The filling part includes an annular groove protruding in an outer peripheral side.

A gas sensor assembling method includes a step for placing an element dummy such that it has a longitudinal direction in a vertical direction, wherein the cross-sectional shape of the dummy is similar to the cross-sectional shape of a sensor element, a step for fitting a through hole in an annularly-mounted member to the dummy from above vertically, wherein the through hole included in the annularly-mounted member corresponds to the cross-sectional shape of the sensor element, a step for fitting a tubular member to an outer periphery of the annularly-mounted member from above vertically, an step for placing the sensor element in contact with an upper end portion of the dummy on a single straight line, and an step for descending the dummy downwardly vertically for descending the sensor element and fitting the through hole in the annularly-mounted member to the sensor element.

Provided is a gas sensor and methods of monitoring the same. The gas sensor may detect gas restrictions within the gas sensor. The gas sensor may include a test gas diffusion path allowing for monitoring of restrictions within the gas sensor. A pulse of test gas may be electrochemically generated into a void disposed between the membrane and capillary of the gas sensor. The resulting transient signal on the sensing electrode may be analyzed to determine the degree of restriction present in the gas sensor.

Various example embodiments described herein relate to an electrochemical gas sensor. The electrochemical gas sensor can include a sensor cap having one or more solid features disposed on a surface of the sensor cap. The electrochemical gas sensor can include a counter electrode configured to generate a gas during use of the electrochemical gas sensor. The electrochemical gas sensor can include a vent assembly adapted to release at least a portion of the gas generated at the counter electrode out from the electrochemical gas sensor. The vent assembly can include a vent conduit and a vent membrane that defines a passage for the gas to flow from an extended portion of the counter electrode, to the vent conduit, via the vent membrane, so as to be vented from the electrochemical gas sensor.

A gas sensor includes a sensor device, a device-side insulator porcelain, an atmospheric side insulator porcelain, a housing, a seal disposed between the housing and the device-side insulator porcelain, and an atmospheric side cover. The atmospheric side cover includes a large-diameter portion, a small-diameter portion, and a shoulder portion formed therebetween. The shoulder portion presses a base end surface of the atmospheric side insulator porcelain to a front end side through a biasing member to place the atmospheric side insulator porcelain in contact with the device-side insulator porcelain. The shoulder portion is defined by a contact portion placed in contact with the biasing member and a detached portion separate from the biasing member to form a communication path which communicates between an outer space and an outside path. This avoids entry of measurement gas into an air atmosphere within the atmospheric side insulator porcelain to obtain correct sensor outputs, also avoids breakage of the atmospheric side insulator porcelain, and reduces the manufacturing costs.

A gas sensor assembly includes a housing; an inlet assembly configured to carry a gaseous composition having a volatile organic compound into the housing; and an outlet assembly configured to carry the gaseous composition from the housing. The gas sensor assembly also includes an ultraviolet light source disposed within the housing and a gas sensor disposed within the housing and configured to sense an amount of the volatile organic compound.

A sensor includes a sensing element, a first pair of lead wires, a second pair of lead wires, a grommet, and a shell. The first pair of lead wires is fixed to the sensing element and configured to receive signals from the sensing element. The second pair of lead wires is electrically connected to the first pair of lead wires at a joint. The second pair of lead wires is configured to receive signals from the first pair of lead wires. The grommet houses the joint, a portion of the first pair of lead wires, and a portion of the second pair of lead wires. The shell houses the sensing element, the first pair of lead wires, and the grommet. The shell engages and deforms the grommet to seal an interior space defined by the shell.

A gas sensor for sensing a predetermined gas component contained in a measurement gas includes: a sensor element including a sensing part on a side of one end portion thereof; and a casing in which the sensor element is contained and secured, including: an outer tube including a main portion in which a reference gas is present and into which the other end portion of the sensor element protrudes and a sealing portion being an end portion having a smaller diameter than the main portion; and a first seal member and a second seal member fit into the sealing portion in a two-tiered configuration to seal the outer tube, the first seal member is made of rubber, and the second seal member is made of resin more heat resistant than the first seal member, and is disposed closer to the sensor element than the first seal member is.

A gas sensor is equipped with a housing, an insulator retained by an inner periphery of the housing, a sensing device having a front end portion protruding from a front end surface of the insulator, and a protective cover which covers a front end portion of the sensing device. A pump electrode and a sensor electrode are disposed in a front end portion of the solid electrolyte body. The pump electrode is exposed to a measurement gas and regulates the concentration of oxygen in the measurement gas. The sensor electrode is exposed to the measurement gas and measures the concentration of a given gas component in the measurement gas after being regulated in concentration of oxygen by the pump electrode. A base end portion of the sensor electrode in a lengthwise direction is located closer to a base end side of the gas sensor than a front end surface of the housing is. This minimizes a variation in temperature of the sensor electrode and enhances the accuracy in measuring the concentration of the given gas component.

A cable passage for sealing and for electrically contacting an exhaust-gas sensor includes: a protective sleeve; and at least one connecting cable which is run out of the protective sleeve on at least one front side of the protective sleeve. At least one cross section of the space existing between the protective sleeve and the at least one connecting cable is filled with a thermoplastically workable fluoropolymer-containing material.