H01F3/04

METAL STRIP AND MANUFACTURING METHOD THEREFOR, MAGNETIC CORE, AND COIL COMPONENT
20210108280 · 2021-04-15 · ·

A metal strip contains a metal magnetic material as a main component, and is formed such that a surface roughness of one main surface is higher than a surface roughness of an other main surface. The other main surface is formed in a smooth surface having a high surface smoothness, and the one main surface is subjected to surface treatment such that a striped pattern composed of a recessed portion and a protruding portion is continuously formed. After a continuous strip is made by a single-roll liquid quenching method, the striped pattern is formed by subjecting one main surface of the continuous strip to surface treatment. A magnetic core is obtained by winding the metal strip in an annular shape, and a coil component, such as a common mode choke coil, is obtained by using the magnetic core. Thus, the metal strip has sufficient toughness and good mechanical strength.

Amorphous alloy transformer iron core of three-dimensional triangle structure
10937580 · 2021-03-02 · ·

An amorphous alloy transformer iron core of a three-dimensional triangle structure belongs to the technical field of electrical devices. The amorphous alloy transformer iron core of the three-dimensional triangle structure is formed by piecing three identical rectangular single frames whose sections are approximately semicircular. A manufacturing method thereof comprises steps of cutting, winding, assembling, annealing and molding. The amorphous alloy transformer iron core of the three-dimensional triangle structure has the advantages of saving materials, reducing loss and noise, balancing three phases, enabling coils not to be sleeved, and being stable in performance and strong in anti-short circuit capacity.

Amorphous alloy transformer iron core of three-dimensional triangle structure
10937580 · 2021-03-02 · ·

An amorphous alloy transformer iron core of a three-dimensional triangle structure belongs to the technical field of electrical devices. The amorphous alloy transformer iron core of the three-dimensional triangle structure is formed by piecing three identical rectangular single frames whose sections are approximately semicircular. A manufacturing method thereof comprises steps of cutting, winding, assembling, annealing and molding. The amorphous alloy transformer iron core of the three-dimensional triangle structure has the advantages of saving materials, reducing loss and noise, balancing three phases, enabling coils not to be sleeved, and being stable in performance and strong in anti-short circuit capacity.

Method for producing lamellae for a lamellae package, in particular for electrical machines and generators, device having at least one punch press, and lamellae and lamellae package produced according to the method
10923994 · 2021-02-16 · ·

The invention relates to a method for producing lamellae for a lamellae package, wherein the lamellae are punched from a metal strip by at least one punching die. At least one part of the contour of the lamella is produced by stream cutting. The method is carried out such that the lamella is still held in the metal strip. The lamella is punched out of the metal strip by the punching die. The stream cutting results in clean cutting edges, which do not require reworking of the lamella. The device for carrying out the method according to the invention has a stream cutting unit upstream of the punching press which has at least one stream cutting head. A wide variety of lamella contours can be cut out of the metal strip with high accuracy using said stream cutting unit.

Laminate for use in core

Provided is a laminate having a reduced loss ratio while maintaining a high space factor. The present disclosure relates to a laminate for use in a core, comprising: a strip laminate composed of soft magnetic metal strips; and an insulating layer provided on a surface of the strip laminate, wherein each one layer of the soft magnetic metal strips has a thickness of 100 m or less, each one layer of the soft magnetic metal strips has an oxide film on their surfaces, the strip laminate is composed of at least two layers of the soft magnetic metal strip, and the strip laminate and the insulating layer are alternately disposed.

Connector with an annular shaped magnetic core and an insulating potting agent
10931060 · 2021-02-23 · ·

A connector includes: a plurality of conductors; a magnetic core; a housing; and an insulator that locates a core assembling portion therein, the core assembling portion being composed of the respective intermediate portions of the plurality of conductors and the magnetic core, the housing chamber is at least partitioned into a first space in which the core assembling portion is housed and a second space in which the first electrical connection portion and the first counterpart conductor side are housed and are physically and electrically connected to each other, and the insulator is a solidified material of a liquid insulating potting agent filled in the vicinity of the core assembling portion in the first space in order to cover the core assembling portion.

Connector with an annular shaped magnetic core and an insulating potting agent
10931060 · 2021-02-23 · ·

A connector includes: a plurality of conductors; a magnetic core; a housing; and an insulator that locates a core assembling portion therein, the core assembling portion being composed of the respective intermediate portions of the plurality of conductors and the magnetic core, the housing chamber is at least partitioned into a first space in which the core assembling portion is housed and a second space in which the first electrical connection portion and the first counterpart conductor side are housed and are physically and electrically connected to each other, and the insulator is a solidified material of a liquid insulating potting agent filled in the vicinity of the core assembling portion in the first space in order to cover the core assembling portion.

MAGNETIC CORE AND METHOD FOR MANUFACTURING SAME, AND COIL COMPONENT
20210035726 · 2021-02-04 · ·

A magnetic core excellent in productivity, having stable magnetic characteristics, and easy to handle for a coil device including a conductor and is formed by stacking a plurality of soft magnetic thin ribbons divided into small pieces.

MAGNETIC CORE FOR AN ELECTROMAGNETIC INDUCTION DEVICE, AN ELECTROMAGNETIC INDUCTION DEVICE COMPRISING THE SAME, AND A METHOD OF MANUFACTURING A MAGNETIC CORE
20210217551 · 2021-07-15 ·

A magnetic core for an electromagnetic induction device, comprising: a limb made of a grain-oriented material, a yoke made of an amorphous material, and an auxiliary joint member made of grain-oriented material, wherein the auxiliary joint member joints the limb with the yoke, wherein the grain orientation of the limb is perpendicular to the grain orientation of the auxiliary joint member.

MAGNETIC CORE FOR AN ELECTROMAGNETIC INDUCTION DEVICE, AN ELECTROMAGNETIC INDUCTION DEVICE COMPRISING THE SAME, AND A METHOD OF MANUFACTURING A MAGNETIC CORE
20210217551 · 2021-07-15 ·

A magnetic core for an electromagnetic induction device, comprising: a limb made of a grain-oriented material, a yoke made of an amorphous material, and an auxiliary joint member made of grain-oriented material, wherein the auxiliary joint member joints the limb with the yoke, wherein the grain orientation of the limb is perpendicular to the grain orientation of the auxiliary joint member.