A method of assembly of an open-cavity, wire-in-air fuse which provides improved manufacturing yield and fuse reliability, involving coiling, braiding or twisting a fusible element around a sacrificial member during the manufacturing process to provide support for the fusible element to prevent mechanical breakages and necking problems commonly encountered during manufacture.

A high-capacity miniature cartridge fuse is provided. A fuse includes a cylindrical housing, a fusible wire, and first and second deep-drawn ferrules fabricated from aluminum alloy. The aluminum is plated with nickel. The ferrule includes a side wall and an end wall. The side wall surrounds the first or second end of the housing, and has a thickness of approximately 0.50 mm or less. The end wall includes a boss extending toward an interior of the housing, and has a thickness greater than the thickness of the side wall.

A high-capacity miniature cartridge fuse is provided. A fuse includes a cylindrical housing, a fusible wire, and first and second deep-drawn ferrules fabricated from aluminum alloy. The aluminum is plated with nickel. The ferrule includes a side wall and an end wall. The side wall surrounds the first or second end of the housing, and has a thickness of approximately 0.50 mm or less. The end wall includes a boss extending toward an interior of the housing, and has a thickness greater than the thickness of the side wall.

Fuse, comprising at least one fuse blade in which is formed a reduced section (46A) defining a plane (P4) transverse to the fuse blade. The fuse also comprises arc guards, which are made of an elastic material and which are associated in pairs, the arc guards of the same pair being each disposed opposite one another on one respective main side of the same fuse blade. Each arc guard comprises an internal face, oriented towards the fuse blade, a front face, oriented towards the reduced section, and a rear face, oriented away from the reduced section. At least one perforation is made in the fuse blade in the vicinity of the reduced section, each perforation being at least partially closed by the internal faces of the two arc guards of the same pair, each perforation leaving a cavity between the two arc guards of the same pair.

Fuse, comprising at least one fuse blade in which is formed a reduced section (46A) defining a plane (P4) transverse to the fuse blade. The fuse also comprises arc guards, which are made of an elastic material and which are associated in pairs, the arc guards of the same pair being each disposed opposite one another on one respective main side of the same fuse blade. Each arc guard comprises an internal face, oriented towards the fuse blade, a front face, oriented towards the reduced section, and a rear face, oriented away from the reduced section. At least one perforation is made in the fuse blade in the vicinity of the reduced section, each perforation being at least partially closed by the internal faces of the two arc guards of the same pair, each perforation leaving a cavity between the two arc guards of the same pair.

A thermal fuse may comprise an electrode and a conductor separated by a phase change material. The electrode may be formed from a conductive material that generates hydrogen when exposed to water or hydrogen peroxide. The phase change material may release water or hydrogen peroxide at or above an activation temperature.

A thermal fuse may comprise an electrode and a conductor separated by a phase change material. The electrode may be formed from a conductive material that generates hydrogen when exposed to water or hydrogen peroxide. The phase change material may release water or hydrogen peroxide at or above an activation temperature.

An electronic fuse (e-fuse) module may be formed in copper interconnect in an integrated circuit device. A pair of e-fuse terminals may be formed by forming a pair of spaced-apart e-fuse terminal structures (e.g., copper damascene structures) and forming a conductive barrier region on each e-fuse terminal structure. The barrier regions may be formed by displacement plating a conductive barrier layer, e.g., comprising CoWP, CoWB, Pd, CoP, Ni, Co, or Ni—Co alloy, on each e-fuse terminal structure. An e-fuse element, e.g., comprising NiCr, TiW, TiWN, or Al, may be formed on the barrier regions of the pair of e-fuse terminals to define a conductive path between the pair of e-fuse terminal structures through the e-fuse element and through the barrier region on each e-fuse terminal structure. The barrier regions may protect the e-fuse terminal structures (e.g., copper structures) from corrosion and/or diffusion.

Disclosed are various protection devices and associated methods. In some embodiments, a protection device may include a fuse assembly having a fusible link extending between a first lead end and a second lead end, and a first lead extending from the first lead end and a second lead extending from the second lead end. The protection device may further include a body including a first section coupleable with a second section, wherein the first and second sections define a central cavity housing the fusible link. The first section may include an interior face operable to engage an opposite interior face of the second section, an engagement member extending away from the interior face towards the second section, and an engagement channel adjacent the engagement member, the engagement channel operable to receive a corresponding engagement member of the second section.

Disclosed are various protection devices and associated methods. In some embodiments, a protection device may include a fuse assembly having a fusible link extending between a first lead end and a second lead end, and a first lead extending from the first lead end and a second lead extending from the second lead end. The protection device may further include a body including a first section coupleable with a second section, wherein the first and second sections define a central cavity housing the fusible link. The first section may include an interior face operable to engage an opposite interior face of the second section, an engagement member extending away from the interior face towards the second section, and an engagement channel adjacent the engagement member, the engagement channel operable to receive a corresponding engagement member of the second section.