Apparatuses and systems are disclosed for improved reliability in securing a removable battery pack. An example latch mechanism may include a flexible latch disposed on an outer housing of a removable battery pack, the flexible latch defining an inner surface facing the outer housing and an opposing outer surface, wherein a portion of the opposing outer surface of the flexible latch defines one or more locking tabs that are engageable with one or more engaging slots operatively positioned within a receiving battery enclosure, and wherein the flexible latch is deformable from a first open configuration to a second compressed configuration upon insertion into the battery enclosure.

Apparatuses and systems are disclosed for improved reliability in securing a removable battery pack. An example latch mechanism may include a flexible latch disposed on an outer housing of a removable battery pack, the flexible latch defining an inner surface facing the outer housing and an opposing outer surface, wherein a portion of the opposing outer surface of the flexible latch defines one or more locking tabs that are engageable with one or more engaging slots operatively positioned within a receiving battery enclosure, and wherein the flexible latch is deformable from a first open configuration to a second compressed configuration upon insertion into the battery enclosure.

A battery separator for extending the cycle life of a battery has a separator and a conductive layer. The conductive layer is disposed upon the separator. The conductive layer is adapted to be in contact with the positive electrode of the battery thereby providing a new route of current to and from the positive electrode.

A secondary battery is provided for cycling between a charged and a discharged state, the secondary battery including a battery enclosure, an electrode assembly, carrier ions, a non-aqueous liquid electrolyte within the battery enclosure, and a set of electrode constraints. The set of electrode constraints includes a primary constraint system having first and second primary growth constraints and at least one primary connecting member, the first and second primary growth constraints separated from each other in the longitudinal direction, wherein the primary constraint array restrains growth of the electrode assembly in the longitudinal direction such that any increase in the Feret diameter of the electrode assembly in the longitudinal direction over 20 consecutive cycles of the secondary battery is less than 20%. The set of electrode constraints further includes a secondary constraint system having first and second secondary growth constraints connected by at least one secondary connecting member, wherein the secondary constraint system at least partially restrains growth of the electrode assembly in a second direction upon cycling of the secondary battery.

A secondary battery is provided for cycling between a charged and a discharged state, the secondary battery including a battery enclosure, an electrode assembly, carrier ions, a non-aqueous liquid electrolyte within the battery enclosure, and a set of electrode constraints. The set of electrode constraints includes a primary constraint system having first and second primary growth constraints and at least one primary connecting member, the first and second primary growth constraints separated from each other in the longitudinal direction, wherein the primary constraint array restrains growth of the electrode assembly in the longitudinal direction such that any increase in the Feret diameter of the electrode assembly in the longitudinal direction over 20 consecutive cycles of the secondary battery is less than 20%. The set of electrode constraints further includes a secondary constraint system having first and second secondary growth constraints connected by at least one secondary connecting member, wherein the secondary constraint system at least partially restrains growth of the electrode assembly in a second direction upon cycling of the secondary battery.

A rechargeable battery according to an exemplary embodiment of the present invention includes: an electrode assembly; a casing which accommodates the electrode assembly and has an opening; a cap assembly which is coupled through the opening and seals the casing; a spacer which is positioned between the electrode assembly and the casing and has multiple holes; and a vent member which is formed on a bottom surface of the casing which is positioned opposite to the opening.

The present disclosure relates to an electrical energy storage apparatus. The apparatus has an interpenetrating, three dimensional periodic structure formed from an ionically conductive solid electrolyte material having a plurality of interpenetrating, non-planar channels. The interpenetrating, non-planar channels are made up of a first plurality of channels filled with an anode material, a second plurality of channels adjacent the first plurality of channels and interpenetrating with the first plurality of channels, and filled with a cathode material, and a third plurality of channels adjacent to, and interpenetrating with, one of the first and second pluralities of channels, and filled with a material to form a separator. The first, second and third channels form a spatially dense, three dimensional structure. A first non-flat current collector layer is incorporated which is in communication with the first plurality of channels, and which forms a first electrode. A second non-flat current collector layer is incorporated which is in communication with the second non-planar channel, and which forms a second electrode.

The present disclosure relates to an electrical energy storage apparatus. The apparatus has an interpenetrating, three dimensional periodic structure formed from an ionically conductive solid electrolyte material having a plurality of interpenetrating, non-planar channels. The interpenetrating, non-planar channels are made up of a first plurality of channels filled with an anode material, a second plurality of channels adjacent the first plurality of channels and interpenetrating with the first plurality of channels, and filled with a cathode material, and a third plurality of channels adjacent to, and interpenetrating with, one of the first and second pluralities of channels, and filled with a material to form a separator. The first, second and third channels form a spatially dense, three dimensional structure. A first non-flat current collector layer is incorporated which is in communication with the first plurality of channels, and which forms a first electrode. A second non-flat current collector layer is incorporated which is in communication with the second non-planar channel, and which forms a second electrode.

A housing for a battery includes an envelope and at least one rupture device provided with a rupture cap. The rupture device is mounted at the location of an opening formed in the envelope. The rupture cap breaks when an excess pressure is exerted on its outer surface situated on the outer side of the housing.

A battery manufacturing apparatus includes a binding member for bounding a battery stack and a fluid supplying part for blowing cooling fluid onto the bound battery stack. The binding member includes a first both-side part for bounding batteries from both sides by applying a load thereon in a first direction in which the batteries are arranged, and a second both-side part to be placed on both sides of the batteries to face both side surfaces of the batteries in a second direction different from the first direction. The binding member is formed with apertures through which the cooling fluid flows outward in the second direction. The fluid supplying part includes a first discharging part and a second discharging part for discharging the cooling fluid from both sides in a third direction different from both the first direction and the second direction toward the battery stack bound by the binding member.