A manufacturing apparatus creates an electrode laminate in which an electrode is sandwiched between first and second separators. A first sensor detects a first lateral positional displacement amount in a width direction of the first separator with respect to a predetermined reference position. An electrode supply unit supplies the electrode to a predetermined electrode supply position. A second sensor detects a second lateral positional displacement amount in a width direction of the second separator with respect to a predetermined reference position. A control unit corrects a position of the first separator based on the first lateral positional displacement amount and corrects a position of the second separator based on the second lateral positional displacement amount. A camera detects an actual lateral positional displacement amount in the width direction of the first separator from a relationship with the position of the electrode by imaging, and the control unit corrects the predetermined reference position based on the actual lateral positional displacement amount.

A manufacturing apparatus creates an electrode laminate in which an electrode is sandwiched between first and second separators. A first sensor detects a first lateral positional displacement amount in a width direction of the first separator with respect to a predetermined reference position. An electrode supply unit supplies the electrode to a predetermined electrode supply position. A second sensor detects a second lateral positional displacement amount in a width direction of the second separator with respect to a predetermined reference position. A control unit corrects a position of the first separator based on the first lateral positional displacement amount and corrects a position of the second separator based on the second lateral positional displacement amount. A camera detects an actual lateral positional displacement amount in the width direction of the first separator from a relationship with the position of the electrode by imaging, and the control unit corrects the predetermined reference position based on the actual lateral positional displacement amount.

Prelithiation methods and fast charging lithium ion cell are provided, which combine high energy density and high power density. Several structural and chemical modifications are disclosed to enable combination of features that achieve both goals simultaneously in fast charging cells having long cycling lifetime. The cells have anodes with high content of Si, Ge and/or Sn as principal anode material, and cathodes providing a relatively low C/A ratio, with the anodes being prelithiated to have a high lithium content, provided by a prelithiation algorithm. Disclosed algorithms determine lithium content achieved through prelithiation by optimizing the electrolyte to increase cycling lifetime, adjusting energy density with respect to other cell parameters, and possibly reducing the C/A ratio to maintain the required cycling lifetime.

Prelithiation methods and fast charging lithium ion cell are provided, which combine high energy density and high power density. Several structural and chemical modifications are disclosed to enable combination of features that achieve both goals simultaneously in fast charging cells having long cycling lifetime. The cells have anodes with high content of Si, Ge and/or Sn as principal anode material, and cathodes providing a relatively low C/A ratio, with the anodes being prelithiated to have a high lithium content, provided by a prelithiation algorithm. Disclosed algorithms determine lithium content achieved through prelithiation by optimizing the electrolyte to increase cycling lifetime, adjusting energy density with respect to other cell parameters, and possibly reducing the C/A ratio to maintain the required cycling lifetime.

An electrode assembly and a rechargeable battery including the same are provided. An electrode assembly for a rechargeable battery includes: a first electrode including a first coating part and a first uncoated region at at least one side of the first coating part; a second electrode including a second coating part and a second uncoated region at at least one side of the second coating part; a separator between the first electrode and the second electrode; and at least one of a first stress buffering part on at least a partial region of the first uncoated region and a second stress buffering part on at least a partial region of the second uncoated region, the at least one of the first stress buffering part and the second stress buffering part being configured as a film including an ethylene propylene copolymer, a hydrogenated hydrocarbon polymer, and polyethylene.

An electrode assembly and a rechargeable battery including the same are provided. An electrode assembly for a rechargeable battery includes: a first electrode including a first coating part and a first uncoated region at at least one side of the first coating part; a second electrode including a second coating part and a second uncoated region at at least one side of the second coating part; a separator between the first electrode and the second electrode; and at least one of a first stress buffering part on at least a partial region of the first uncoated region and a second stress buffering part on at least a partial region of the second uncoated region, the at least one of the first stress buffering part and the second stress buffering part being configured as a film including an ethylene propylene copolymer, a hydrogenated hydrocarbon polymer, and polyethylene.

A battery having an electrode assembly comprising a cathode having a cathode collector coated, partially or entirely, with a cathode active material, an anode having a nano-web layer on both sides of an anode collector coated, partially or entirely, with an anode active material, and a separation membrane interposed between the cathode and the anode; an electrolytic solution; and an exterior material which encapsulates the electrolyte solution and the electrode assembly together. Since the battery has a porous nano-web layer, even if the temperature inside the battery increases to cause shrinkage or melting of the separation membrane, a contact between the cathode and the anode is prevented such that ignition and/or explosion of the battery does not occur, ion exchange is not disturbed such that the battery performance does not deteriorate, and the nano-web layer is not molten or released towards the separation membrane even at high temperatures.

Lithium-metal batteries with improved dimensional stability are presented along with methods of manufacture. The lithium-metal batteries incorporate an anode cell that reduces dimensional changes during charging and discharging. The anode cell includes a container having a first portion and a second portion to form an enclosed cavity. The first portion is electrically-conductive and chemically-stable to lithium metal. The second portion is permeable to lithium ions and chemically-stable to lithium metal. The anode cell also includes an anode comprising lithium metal and disposed within the cavity. The anode is in contact with the first portion and the second portion. The cavity is configured such that volumetric expansion and contraction of the anode during charging and discharging is accommodated entirely therein.

A thin, conformable electrochemical device according to various aspects of the present disclosure includes an electrically-insulating housing, a plurality of current collectors, a plurality of electrochemical cells, and positive and terminals. The housing includes first and second film portions that cooperate to at least partially define an interior region. The current collector and electrochemical cells are disposed within the interior region. The electrochemical cells are electrically connected to one another via the current collectors. The plurality of electrochemical cells includes a first electrochemical cell and a second electrochemical cell. Each electrochemical cell includes a positive electrode, a negative electrode, and a separator. The positive and negative terminals are electrically connected to the electrochemical cells. In certain aspects, electrochemical devices according to the present disclosure are conformable such that they can be bent, folded, or twisted to fit within a desired space without significantly impacting performance or otherwise suffering damage.

A thin, conformable electrochemical device according to various aspects of the present disclosure includes an electrically-insulating housing, a plurality of current collectors, a plurality of electrochemical cells, and positive and terminals. The housing includes first and second film portions that cooperate to at least partially define an interior region. The current collector and electrochemical cells are disposed within the interior region. The electrochemical cells are electrically connected to one another via the current collectors. The plurality of electrochemical cells includes a first electrochemical cell and a second electrochemical cell. Each electrochemical cell includes a positive electrode, a negative electrode, and a separator. The positive and negative terminals are electrically connected to the electrochemical cells. In certain aspects, electrochemical devices according to the present disclosure are conformable such that they can be bent, folded, or twisted to fit within a desired space without significantly impacting performance or otherwise suffering damage.