Commutator of the present invention includes electrically conductive part, resin part, ceramic part, first mixing part and second mixing part. First mixing part contains an electrically conductive material and a ceramic material in mixture. In first mixing part, a content of the electrically conductive material decreases and a content of the ceramic material increases from electrically conductive part toward ceramic part. Second mixing part contains the ceramic material and the resin material in mixture. In second mixing part, a content of the ceramic material decreases and a content of the resin material increases from ceramic part toward resin part.

Commutator of the present invention includes electrically conductive part, resin part, ceramic part, first mixing part and second mixing part. First mixing part contains an electrically conductive material and a ceramic material in mixture. In first mixing part, a content of the electrically conductive material decreases and a content of the ceramic material increases from electrically conductive part toward ceramic part. Second mixing part contains the ceramic material and the resin material in mixture. In second mixing part, a content of the ceramic material decreases and a content of the resin material increases from ceramic part toward resin part.

A brush-commutated direct-current motor comprises a stator with a plurality of exciter poles, a rotor with a plurality of pole teeth, which is rotatable relative to the stator about an axis of rotation, grooves arranged between the pole teeth, and coil windings arranged on the pole teeth and a commutator which is arranged on the rotor and a plurality of lamellae to which the coil windings are connected. For manufacturing such direct-current motor the coil windings are arranged on the pole teeth in winding cycles, in each of which a coil winding is wound onto each pole tooth. It is provided that on each pole tooth a first coil winding wound around the pole tooth in a first winding direction and a second coil winding wound around the pole tooth in a second winding direction opposite to the first winding direction are arranged.

A brush-commutated direct-current motor comprises a stator with a plurality of exciter poles, a rotor with a plurality of pole teeth, which is rotatable relative to the stator about an axis of rotation, grooves arranged between the pole teeth, and coil windings arranged on the pole teeth and a commutator which is arranged on the rotor and a plurality of lamellae to which the coil windings are connected. For manufacturing such direct-current motor the coil windings are arranged on the pole teeth in winding cycles, in each of which a coil winding is wound onto each pole tooth. It is provided that on each pole tooth a first coil winding wound around the pole tooth in a first winding direction and a second coil winding wound around the pole tooth in a second winding direction opposite to the first winding direction are arranged.

The invention relates to a commutator, comprising an insulating base and a plurality of commutator segments arranged on the insulating base, wherein each commutator segment comprises a metal layer, a transition layer and a graphite layer arranged on the base in sequence. The transition layer contains a material identical to that of the graphite layer and a material identical to that of the metal layer. The invention further relates to a motor comprising the commutator and a method for manufacturing the commutator. As the transition layer contains the material identical to that of the graphite layer and the metal layer, the problem that the graphite layer and the metal layer are cracked during high temperature sintering is resolved. The service life of the commutator is prolonged. The method for manufacturing the commutator reduces chemical contamination and production cost caused by electroplating and brazing used in a traditional technology.

The invention relates to a commutator, comprising an insulating base and a plurality of commutator segments arranged on the insulating base, wherein each commutator segment comprises a metal layer, a transition layer and a graphite layer arranged on the base in sequence. The transition layer contains a material identical to that of the graphite layer and a material identical to that of the metal layer. The invention further relates to a motor comprising the commutator and a method for manufacturing the commutator. As the transition layer contains the material identical to that of the graphite layer and the metal layer, the problem that the graphite layer and the metal layer are cracked during high temperature sintering is resolved. The service life of the commutator is prolonged. The method for manufacturing the commutator reduces chemical contamination and production cost caused by electroplating and brazing used in a traditional technology.

A commutator includes an insulating section that is formed in a tube shape including a shaft insertion hole through which a shaft is inserted, and that is formed with an indented portion in an end portion at one side in an axial direction of the shaft. The commutator also includes plural segments that are supported by an outer peripheral portion of the insulating section, that are arrayed around a circumferential direction of the insulating section with spacings therebetween, and that are each provided with an anchor portion at an end portion at the one side in the axial direction of the shaft. The commutator also includes a first, second, third short-circuit wires, each connecting the anchor portion of respective one segment to the anchor portion of respective another segment, and at least a portion being disposed inside the indented portion formed at the insulating section.

A commutator includes an insulating section that is formed in a tube shape including a shaft insertion hole through which a shaft is inserted, and that is formed with an indented portion in an end portion at one side in an axial direction of the shaft. The commutator also includes plural segments that are supported by an outer peripheral portion of the insulating section, that are arrayed around a circumferential direction of the insulating section with spacings therebetween, and that are each provided with an anchor portion at an end portion at the one side in the axial direction of the shaft. The commutator also includes a first, second, third short-circuit wires, each connecting the anchor portion of respective one segment to the anchor portion of respective another segment, and at least a portion being disposed inside the indented portion formed at the insulating section.

A rotor of a dynamoelectric machine is provided, the rotor comprising a shaft, an essentially cylindrical armature, an armature coil comprising aluminum coil wires and a drum commutator, which comprises an insulating support body and conductor segments which are attached to said support body and fixed therein by means of armature sections. Said conductor segments each comprise a copper running surface area and a connection area made of aluminum or a metal which can be soldered with aluminum (aluminum-compatible metal) having a soldering tag which greatly projects over the brush running surface. Said coil wires are soldered to the end side to the soldering tag of the respectively associated conductor segments and to be precise, without directly contacting the areas of the running surface.

A rotor of a dynamoelectric machine is provided, the rotor comprising a shaft, an essentially cylindrical armature, an armature coil comprising aluminum coil wires and a drum commutator, which comprises an insulating support body and conductor segments which are attached to said support body and fixed therein by means of armature sections. Said conductor segments each comprise a copper running surface area and a connection area made of aluminum or a metal which can be soldered with aluminum (aluminum-compatible metal) having a soldering tag which greatly projects over the brush running surface. Said coil wires are soldered to the end side to the soldering tag of the respectively associated conductor segments and to be precise, without directly contacting the areas of the running surface.