A spark plug has an electrode including a base portion and a tip joined to a specific surface that is a specific outer surface of the base portion, the tip forming a spark discharge surface. Respective relative positions of a plurality of points on an outer surface of a target portion of the electrode including the base portion and the tip joined to the base portion, which is a portion including at least a portion of the specific surface of the base portion and the tip, are identified to generate three-dimensional coordinate data representing the three-dimensional shape of the target portion. The coordinate data is analyzed to determine whether the target portion of the electrode includes a predetermined unintentional portion that is an unintended portion. An electrode including the unintentional portion is excluded from objects to be manufactured, and an electrode not including the unintentional portion is used to assemble the spark plug.

A spark plug has an electrode including a base portion and a tip joined to a specific surface that is a specific outer surface of the base portion, the tip forming a spark discharge surface. Respective relative positions of a plurality of points on an outer surface of a target portion of the electrode including the base portion and the tip joined to the base portion, which is a portion including at least a portion of the specific surface of the base portion and the tip, are identified to generate three-dimensional coordinate data representing the three-dimensional shape of the target portion. The coordinate data is analyzed to determine whether the target portion of the electrode includes a predetermined unintentional portion that is an unintended portion. An electrode including the unintentional portion is excluded from objects to be manufactured, and an electrode not including the unintentional portion is used to assemble the spark plug.

Disclosed is a production method of a spark plug in which a ground electrode has an electrode base and a tip welded to a surface of the electrode base via a weld metal. The production method includes an image capture step, an image analysis step and an inspection step. The image capture step is to capture image data about the surface of the electrode base to which the tip has been welded. The image analysis step is to perform analysis of the image data, thereby detecting an edge of the electrode base and an edge of the weld metal, determining a center point of a contour of the weld metal and then detecting an edge of the tip in a specific area of the image data. The inspection step is to inspect a welding position of the tip based on the detected edges of the electrode base and the tip.

An ionization detector that reduces the filtering effects of the ignition coil inductances by shorting an inductance of a primary winding of the ignition coil. The ionization detector includes a bias voltage source and an inductance control switch. The bias voltage source supplies electric voltage across an electric gap of a spark plug for detecting ionization within the combustion chamber. The inductance control switch is electrically parallel with a primary winding of an ignition coil and is operable to short an inductance of the primary winding.

An ionization detector that reduces the filtering effects of the ignition coil inductances by shorting an inductance of a primary winding of the ignition coil. The ionization detector includes a bias voltage source and an inductance control switch. The bias voltage source supplies electric voltage across an electric gap of a spark plug for detecting ionization within the combustion chamber. The inductance control switch is electrically parallel with a primary winding of an ignition coil and is operable to short an inductance of the primary winding.

An ignition plug such as a spark plug or a glow plug configured to ignite an air-fuel mixture in an internal combustion engine includes a mark that is formed of an oxide film generated on the surface of a metal member or is formed of the metal member and the oxide film. The mark is formed by promoting formation of the oxide film on the surface of the metal member or removing the oxide film through radiation of a laser beam onto the surface of the metal member.

A system for testing an insulative material for a spark plug comprises a test spark plug having at least a center electrode and an insulator comprised of an insulative material surrounding at least a portion of the center electrode, wherein the insulator has an end that is closed, whereby the closed end of the insulator encloses an end of the center electrode. The system may further include a test engine that simulates engine conditions, wherein a conventional spark plug is installed in a first ignition port of the test engine and the test spark plug is installed in a second ignition portion of the test engine and a control system for controlling ignition signals to the test spark plug and the conventional spark plug.

A system for testing an insulative material for a spark plug comprises a test spark plug having at least a center electrode and an insulator comprised of an insulative material surrounding at least a portion of the center electrode, wherein the insulator has an end that is closed, whereby the closed end of the insulator encloses an end of the center electrode. The system may further include a test engine that simulates engine conditions, wherein a conventional spark plug is installed in a first ignition port of the test engine and the test spark plug is installed in a second ignition portion of the test engine and a control system for controlling ignition signals to the test spark plug and the conventional spark plug.

A measuring device that includes a base having a base reference surface to which a workpiece reference surface is opposed, measures a gap in an axial direction between the base reference surface and the workpiece reference surface by use of a fluid flowing between the base reference surface and the workpiece reference surface, in a state where the workpiece reference surface is opposed to the base reference surface. Dice, a distance to which in the axial direction from the base reference surface is known, form the external thread on the axial portion toward a direction away from the flange portion through rolling. A calculation device obtains a target position, in the axial direction, of the workpiece to be disposed on the dice, on the basis of the known distance and the measured gap.

A measuring device that includes a base having a base reference surface to which a workpiece reference surface is opposed, measures a gap in an axial direction between the base reference surface and the workpiece reference surface by use of a fluid flowing between the base reference surface and the workpiece reference surface, in a state where the workpiece reference surface is opposed to the base reference surface. Dice, a distance to which in the axial direction from the base reference surface is known, form the external thread on the axial portion toward a direction away from the flange portion through rolling. A calculation device obtains a target position, in the axial direction, of the workpiece to be disposed on the dice, on the basis of the known distance and the measured gap.