H02K3/30

MAGNET WIRE WITH THERMOPLASTIC INSULATION
20230083970 · 2023-03-16 ·

Magnet wire including extruded insulation formed from a blend of different polymeric materials is described. A magnet wire may include a conductor and insulation formed around the conductor. The insulation may include at least one layer of extruded insulation formed from a blend of at least three different polymeric materials. A first polymeric material, such as polyetheretherketone, may have a thermal index above 250° C. Second and third polymeric materials, such as polyphenylsulfone and polyethersulfone, may have lower thermal indexes.

METHOD FOR IMPROVING HEAT DISSIPATION CAPABILITY OF OIL-COOLED MOTOR, INSULATION PAINT, AND METHOD FOR MANUFACTURING INSULATION PAINT

A method for improving a heat dissipation capability of an oil-cooled motor, insulation paint, and a method for manufacturing the insulation paint. The method includes: performing insulation processing on a motor component by using insulation paint, where the motor component includes a stator winding and/or a rotor winding; and installing the motor component undergoing the insulation processing into an oil-cooled motor, where a basic component of the insulation paint is unsaturated polyesterimine modified by using an inorganic layered silicate. The insulation paint has high heat conductivity, high heat resistance, and low viscosity, and therefore can improve a heat dissipation capability of the oil-cooled motor in a use process, and reduce a temperature rise of the oil-cooled motor in the use process, thereby improving power of the oil-cooled motor and prolonging a service life of the oil-cooled motor.

Electromotive machine
11476731 · 2022-10-18 · ·

An electromotive machine having a stator (122) comprising a plurality of coils (120) and a plate (10) is disclosed. The plate (10) has a plurality of through slots (15) formed therein. A portion of the plate (10) faces a corresponding coil (120) and is located relative to the coil (120) such that, in use, heat from the coil (120) flows into said portion. A transportation system (91) including such an electromotive machine is also disclosed. Also disclosed is a coil (20) for an electromotive machine comprising a conductor being wound in a plurality of turns and having two ends (25, 35) located on the outside of the coil (20).

Electromotive machine
11476731 · 2022-10-18 · ·

An electromotive machine having a stator (122) comprising a plurality of coils (120) and a plate (10) is disclosed. The plate (10) has a plurality of through slots (15) formed therein. A portion of the plate (10) faces a corresponding coil (120) and is located relative to the coil (120) such that, in use, heat from the coil (120) flows into said portion. A transportation system (91) including such an electromotive machine is also disclosed. Also disclosed is a coil (20) for an electromotive machine comprising a conductor being wound in a plurality of turns and having two ends (25, 35) located on the outside of the coil (20).

Electric machine, method for producing an electric machine, and hybrid-electric aircraft

The electric machine comprises at least one winding (30) having at least one conductor (20) and electrical insulation for insulating one or more of the windings (30) and/or conductors (20), wherein the insulation is formed by a metal oxide. The method for producing such an electric machine having at least one winding (30) having at least one conductor (20) comprises the steps of metallizing the at least one winding (30) and/or conductor (20) with metal and oxidizing the metal. The aircraft is in particular an electric or hybrid-electric aircraft and has such an electric machine (10).

Electric machine, method for producing an electric machine, and hybrid-electric aircraft

The electric machine comprises at least one winding (30) having at least one conductor (20) and electrical insulation for insulating one or more of the windings (30) and/or conductors (20), wherein the insulation is formed by a metal oxide. The method for producing such an electric machine having at least one winding (30) having at least one conductor (20) comprises the steps of metallizing the at least one winding (30) and/or conductor (20) with metal and oxidizing the metal. The aircraft is in particular an electric or hybrid-electric aircraft and has such an electric machine (10).

Robot drive with isolated optical encoder

An apparatus including a frame, an optical sensor connected to the frame, and an environment separation barrier. The frame is configured to be attached to a housing of a motor assembly proximate an aperture which extends through the housing. The optical sensor comprises a camera. The environment separation barrier is configured to be connected to the housing at the aperture, where the environment separation barrier is at least partially transparent and located relative to the camera to allow the camera to view an image inside the housing through the environment separation barrier and the aperture.

Electric motor with a stator formed from a pole chain and with contactless routing of enameled aluminum wire

A stator of an electric motor comprises a pole chain, which is made of a stack of a plurality of straight transformer sheets and rounded to a circular configuration by bending the stacked transformer sheets, wherein the pole chain has a plurality of pole portions each comprising a pole tooth; a plurality of winding cores attached to the respective pole teeth for accommodating coils of a three-phase winding comprising wires; wherein the wires of respective phases of the three-phase winding are routed spatially separated from each other and without mutual contact at an axial end surface of the pole chain between and along adjacent winding cores around the pole chain; and wherein the wires are supported and guided such that their positions relative to the pole chain are substantially maintained when the pole chain is rounded from its straight configuration to its circular configuration.

Winding insulation system
11605994 · 2023-03-14 · ·

A winding insulation system includes a set of insulated conductors, main wall insulation provided around the conductors, corona shield tape provided around the main wall insulation, stress grading tape provided around the corona shield tape, and sealing tape provided around the stress grading tape. The main wall insulation includes inner, intermediate, and outer sections. The inner section includes polyimide mica paper reinforced with any combination of the group consisting of: glass cloth, polyester film, and polyester mat, the inner section being provided in half-lap layer(s). The intermediate section includes mica paper reinforced with any combination of the group consisting of: glass cloth, polyester film, and polyester mat, the intermediate section being provided in half-lap layer(s). The outer section includes mica tape backed with aramid and reinforced with any combination of the group consisting of: glass cloth, polyester film, and polyester mat, the outer section being provided in half-lap layer(s).

Winding insulation system
11605994 · 2023-03-14 · ·

A winding insulation system includes a set of insulated conductors, main wall insulation provided around the conductors, corona shield tape provided around the main wall insulation, stress grading tape provided around the corona shield tape, and sealing tape provided around the stress grading tape. The main wall insulation includes inner, intermediate, and outer sections. The inner section includes polyimide mica paper reinforced with any combination of the group consisting of: glass cloth, polyester film, and polyester mat, the inner section being provided in half-lap layer(s). The intermediate section includes mica paper reinforced with any combination of the group consisting of: glass cloth, polyester film, and polyester mat, the intermediate section being provided in half-lap layer(s). The outer section includes mica tape backed with aramid and reinforced with any combination of the group consisting of: glass cloth, polyester film, and polyester mat, the outer section being provided in half-lap layer(s).