Patent classifications
H02K15/06
METHOD FOR MANUFACTURING STATOR
An object of the invention is to provide a method for manufacturing a stator of a rotating electric machine that can reduce the size of a coil end. According to the invention, a method for manufacturing a stator, which includes a stator core and a stator coil to which ends of a plurality of substantially U-shaped segment coils inserted into slots of the stator core are connected, includes twisting the end of the segment coil using a twisting jig 600. In the twisting, in a state in which the end of the segment coil is inserted into a groove portion 610 of the twisting jig, an edge portion 620 forming a part of the groove portion 610 is used as a twisting fulcrum, and a load is applied to the segment coil to forma press trace of the edge portion on the segment coil.
METHOD FOR WELDING COPPER-INCLUDING MEMBERS, AND METHOD FOR MANUFACTURING ELECTRICAL ROTATING MACHINE
A method for welding copper-including members includes laser-welding a first member that includes copper, and a second member that includes copper and is located adjacent to the first member. A welding surface of the first member and a welding surface of the second member are melted by moving an irradiation position of a laser to turn in a spiral shape while approaching a center of the spiral when irradiating the laser on the welding surface of the first member and the welding surface of the second member.
MINIATURE STEP MOTOR WITH INDEPENDENT PHASE STATORS
A miniature step motor is constructed with a permanent magnet rotor and a hybrid stator assembly. The rotor, mounted for rotation on an axial shaft, has one or more rotor sections or pieces with a pair of magnetic poles on opposed circumferential surfaces of each piece. The stator assembly, with an inner diameter to receive the rotor, is formed from a stack of bipolar phase-stators positioned in different axial planes, each phase-stator interacting with a rotor section via a two-dimensional magnetic flux path that is independent of every other phase-stator in the stack. The at least one rotor section and the phase-stators have different amounts of rotor-stator rotational offsets at specified angles 180°/N relative to each other about the axial shaft, where N is the number of motor phases. The phase-stators can be mutually offset from one another, or the rotor sections can be mutually offset.
PROCESS FOR MAKING A CONTINUOUS BAR WINDING FOR AN ELECTRIC MACHINE
A process for making a continuous bar winding (4) for an electric machine is described, comprising: a) a step of providing a template (10) having a template axis (X) and a circular array of slots (11) extended about said template axis (X), said circular array of slots having a number of slots equal to a number of slots of the stator or of the rotor of said electric machine, each slot (11) of said circular array having a first and a second open end face (11A, 11B) which are axially spaced from one another and a third open end face (11C), said third face (11C) being a longitudinal face extended between said first and second end faces (11A, 11B) b) a step of providing a conductive bar (20); c) a step of locking a locking portion (21) of said conductive bar; d) a step of inserting the conductive bar (20) into the slots (11) of said array and shaping the conductive bar (20) so that such conductive bar (20) repeatedly passes through the slots (11) of said array from the side of the first open end faces (11A) to the side of the second open end faces (11B) and vice versa, so that said bar (20) has a plurality of bar portions (20B, 20E, 20H) received in the slots (11) of said array and a plurality of connecting portions (20C, 20D; 20F, 20G) projecting beyond said first and second open end faces (11A, 11B), each of said connecting portions joining a pair of said bar portions (20B, 20E, 20H) received in the slots (11) of said array; in which said step d) comprises: d1) an operation of inserting a first bar portion (20B) of said plurality of bar portions into a respective slot (11) of said circular array of slots (11) through said third face (11C) of such slot (11); d2) an operation of shaping a first connecting portion (20C, 20D) of said plurality of connecting portions (20C, 20D; 20F, 20G); d3) an operation of inserting a second bar portion (20E) of said plurality of bar portions (20B, 20E, 20H) into a further slot (11) of said array, different from the slot (11) into which said first bar portion (20B) has been inserted, through said third face (11C) of the further slot (11); in which said first connecting portion (20C, 20D) joins said first and second bar portions (20B, 20E) projecting beyond the second end faces (11B) of the slots (11<
ELECTRICAL CONTACTING OF STATOR CONNECTIONS ON PCB BY CRIMP CONNECTION
A pump includes an electric motor with a rotor rotatably supported about an axis of rotation and circumferentially surrounding a stator. The stator includes a stator core and coils wound on the stator core. The windings are defined by a winding wire including winding wire end sections that are electrically contacted with a printed circuit board by a crimp connection.
ELECTRICAL CONTACTING OF STATOR CONNECTIONS ON PCB BY CRIMP CONNECTION
A pump includes an electric motor with a rotor rotatably supported about an axis of rotation and circumferentially surrounding a stator. The stator includes a stator core and coils wound on the stator core. The windings are defined by a winding wire including winding wire end sections that are electrically contacted with a printed circuit board by a crimp connection.
ARMATURE SEGMENT, ARMATURE AND METHODS FOR ASSEMBLING THEM
The present disclosure relates to armature segments for an armature for an electrical machine. An armature segment may comprise a plurality of coils and an electrically insulating supporting structure providing structural support to the plurality of coils. An armature may comprise a plurality of armature segments. The present disclosure further relates to methods for assembling such armature segments and armature.
ELECTRIC MACHINE WITH ASYMMETRIC HAIRPIN CROWN
An electric machine is disclosed that includes a rotor, a stator and a plurality of pins. The stator is received inside the rotor and defines a plurality of slots for receiving the pins. The pins are conductors that are each joined with a circumferentially adjacent pins to form a conductive path for each power phase. The pins each have a first axial leg and a second axial leg that are each disposed in one of the plurality of slots. The first and second axial legs are joined by an asymmetric crown portion of the pin conductors. The crown portion includes a long arm and a short arm that are joined at an apex that is radially and circumferentially offset to be closer to the second leg than the first leg.
Stator coil winding machine
Provided is a stator coil winding machine including: a stator transfer unit adapted to transfer a linear type stator having a plurality of stator cores in directions of X and Y axes; a winding guide unit adapted to guide the transferred stator to coil winding; a winding unit adapted to wind a coil on the stator; a tension adjusting unit adapted to adjust tension on the coil being wound on the stator; and a controller adapted to control operations of the stator transfer unit, the winding guide unit, and the winding unit to allow the coil to be wound on the stator by means of three-phase Y connection on the basis of a previously set winding sequence.
Stator coil winding machine
Provided is a stator coil winding machine including: a stator transfer unit adapted to transfer a linear type stator having a plurality of stator cores in directions of X and Y axes; a winding guide unit adapted to guide the transferred stator to coil winding; a winding unit adapted to wind a coil on the stator; a tension adjusting unit adapted to adjust tension on the coil being wound on the stator; and a controller adapted to control operations of the stator transfer unit, the winding guide unit, and the winding unit to allow the coil to be wound on the stator by means of three-phase Y connection on the basis of a previously set winding sequence.