In manufacturing a magnet embedded core, creation of flash, and problems associated with flash are prevented. A device for manufacturing the magnet embedded core comprises a base (32) comprising an upper surface at which a resin pot chamber (64) for storing molten resin opens, a separator plate (36) detachably placed on the upper surface of the base (32) to support a rotor core (2) thereon and having a gate (50) and a cull opening (52) communicating the magnet insertion hole (4) of the rotor core (2) with the resin pot chamber (64), and a plunger (62) movably provided in the resin pot chamber (64) to press the molten resin in the resin pot chamber (64) into the magnet insertion hole (4) via the gate (50) and the cull opening (52), wherein an annular recess (66) is formed on the upper surface of the base (32) so as to extend outward of the resin pot chamber (64) and communicate with the resin pot chamber (64).

A method for gel curing a varnish of a stator assembly includes: applying an electrically-insulating material to a plurality of electrical conductors of a stator assembly; monitoring a temperature of the stator assembly using at least one temperature sensor; determining whether the temperature of the stator assembly has reached a target temperature; in response to determining that the temperature of the stator assembly is equal to the target temperature, heating the stator assembly using an induction heating element to maintain the temperature of the stator assembly at the target temperature for a predetermined amount of time; determining whether the temperature of the stator assembly is equal to the final target temperature; in response to determining that the target temperature is not equal to the final target temperature, increasing the target temperature by a predetermined amount of degrees.

A vacuum pressure impregnation process includes placing a room temperature coil/winding into a pressure vessel with a camera aimed at the coil/winding for inspection, and sealing the pressure vessel to draw a first vacuum level, maintained for a first duration. The coil/winding is flooded with resin and remotely monitored. A second vacuum level is maintained for a second duration while remotely monitoring. A first positive pressure level is applied for a third duration while remotely monitoring, before releasing and drawing a third vacuum level, maintained for a fourth duration while remotely monitoring. A second positive pressure level is applied for a fifth duration while remotely monitoring, before releasing pressure and removing the coil/winding from the pressure vessel.

A laminated core manufacturing method according to the present invention is a manufacturing method for a laminated core including: a laminated body that is configured by laminating core strips that are made of a magnetic material, the laminated body including: a core back portion; and a tooth portion; and electrically insulating members that are disposed on two side portions of the tooth portion, wherein the laminated core manufacturing method includes a bonding step in which the insulating members are pressed onto each of the side surfaces of the tooth portion of the laminated body so as to integrate the laminated body and also so as to fix the insulating members to the laminated body, by means of at least one of an adhesive and a pressure-sensitive adhesive that is disposed between each of the side surfaces of the tooth portion and the insulating members.

A laminated core manufacturing method according to the present invention is a manufacturing method for a laminated core including: a laminated body that is configured by laminating core strips that are made of a magnetic material, the laminated body including: a core back portion; and a tooth portion; and electrically insulating members that are disposed on two side portions of the tooth portion, wherein the laminated core manufacturing method includes a bonding step in which the insulating members are pressed onto each of the side surfaces of the tooth portion of the laminated body so as to integrate the laminated body and also so as to fix the insulating members to the laminated body, by means of at least one of an adhesive and a pressure-sensitive adhesive that is disposed between each of the side surfaces of the tooth portion and the insulating members.

A slot includes a coil housing portion having first and second side portions and a bottom portion. A first straight line connects first and second points which are boundaries between the bottom portion and the side portions. A slot opening has third and fourth points closest to the first and second side portions. A second straight line connects the first and third points. A third straight line connects the second and fourth points. A first region is surrounded by the first straight line and the bottom portion. A second region is surrounded by the second straight line and the first side portion, and is surrounded by the third straight line and the second side portion. A third region is surrounded by the three straight lines. Areas A1, A2 and A3 of the three regions and total cross-sectional areas S1, S2, S3 of coils therein satisfy (S1/A1)>(S2/A2)>(S3/A3).

A slot includes a coil housing portion having first and second side portions and a bottom portion. A first straight line connects first and second points which are boundaries between the bottom portion and the side portions. A slot opening has third and fourth points closest to the first and second side portions. A second straight line connects the first and third points. A third straight line connects the second and fourth points. A first region is surrounded by the first straight line and the bottom portion. A second region is surrounded by the second straight line and the first side portion, and is surrounded by the third straight line and the second side portion. A third region is surrounded by the three straight lines. Areas A1, A2 and A3 of the three regions and total cross-sectional areas S1, S2, S3 of coils therein satisfy (S1/A1)>(S2/A2)>(S3/A3).

A rotating electrical machine stator and a method for manufacturing a rotating electrical machine stator with high productivity. A rotating electrical machine stator includes a stator core having a slot; and a coil having a leg part including a held-in-slot part held in the slot and a portion extending from the held-in-slot part, and a resin foam is provided between an inner surface of the slot and an outer surface of the held-in-slot part facing the inner surface of the slot. The coil is formed by joining together a plurality of segment conductors each having a joint part, and a conductive joint material is disposed between a pair of joint parts facing each other in the slot.

An inter-phase insulating paper is inserted, using a guide jig, into slots formed in the inner circumferential surface of a stator core. The guide jig is disposed at a predetermined position on one end surface side of the stator core. The inter-phase insulating paper is inserted into the guide jig along the stator core central axis line. The guide jig deforms the inter-phase insulating paper to a predetermined shape when the inter-phase insulating paper passes through the inside of the guide jig. The guide jig inserts both side portions of the inter-phase insulating paper simultaneously into different two slots of the stator core along the stator core central axis line.

An inter-phase insulating paper is inserted, using a guide jig, into slots formed in the inner circumferential surface of a stator core. The guide jig is disposed at a predetermined position on one end surface side of the stator core. The inter-phase insulating paper is inserted into the guide jig along the stator core central axis line. The guide jig deforms the inter-phase insulating paper to a predetermined shape when the inter-phase insulating paper passes through the inside of the guide jig. The guide jig inserts both side portions of the inter-phase insulating paper simultaneously into different two slots of the stator core along the stator core central axis line.