Patent classifications
H02K15/10
Segment-core coupled body and method of manufacturing armature
Provided is a segment-core coupled body, including a plurality of segment cores each including a core back and a tooth; and a plurality of coupling portions configured to couple the core backs to one another, wherein the plurality of segment cores and the plurality of coupling portions are each a laminated body of magnetic sheets, wherein the plurality of coupling portions each include: a posture holding portion adjacent to a gap defined between adjacent core backs; a first thin portion configured to couple one corner portion of the adjacent core backs and the posture holding portion; and a second thin portion configured to couple another corner portion of the adjacent core backs and the posture holding portion, and wherein, the posture holding portion projects toward a radially outer side with respect to the adjacent core backs.
Segment-core coupled body and method of manufacturing armature
Provided is a segment-core coupled body, including a plurality of segment cores each including a core back and a tooth; and a plurality of coupling portions configured to couple the core backs to one another, wherein the plurality of segment cores and the plurality of coupling portions are each a laminated body of magnetic sheets, wherein the plurality of coupling portions each include: a posture holding portion adjacent to a gap defined between adjacent core backs; a first thin portion configured to couple one corner portion of the adjacent core backs and the posture holding portion; and a second thin portion configured to couple another corner portion of the adjacent core backs and the posture holding portion, and wherein, the posture holding portion projects toward a radially outer side with respect to the adjacent core backs.
ROUTING STRUCTURE OF CONDUCTIVE WIRE, MOTOR, RESOLVER, AND METHOD FOR MANUFACTURING ELECTRONIC DEVICE
A routing structure of a conductive wire includes: a body portion; a guide portion fixed to the body portion and including a protruding portion protruding to an outside of the body portion; a conductive wire hooked on the protruding portion of the guide portion; and a first insulating portion disposed between the body portion and the guide portion and insulating the body portion and the guide portion.
COMPOSITE ROTOR
A rotor assembly includes a rotor core having an axial length and configured to rotate about a longitudinal axis and at least one permanent magnet disposed about a radially outer surface of the rotor core. The rotor assembly further includes an electrical insulator disposed between the radially outer surface of the rotor core and the at least one permanent magnet and configured to disrupt an electrical conduction path along the axial length of the rotor core.
COMPOSITE ROTOR
A rotor assembly includes a rotor core having an axial length and configured to rotate about a longitudinal axis and at least one permanent magnet disposed about a radially outer surface of the rotor core. The rotor assembly further includes an electrical insulator disposed between the radially outer surface of the rotor core and the at least one permanent magnet and configured to disrupt an electrical conduction path along the axial length of the rotor core.
HOLDING DEVICE AND MANUFACTURING METHOD OF STATOR
Provided is a holding device usable when a stator is machined, the stator including a toric stator core, a plurality of coils (see FIG. 1) provided such that coil ends of the coils project from both ends of the stator core in its axial direction, and insulating paper disposed between the stator core and each of the coils. The holding device includes: a core fixture configured to fix the stator core; and a coil-end fixing portion configured to fix to-be-machined coil ends such that the coil-end fixing portion presses the to-be-machined coil ends from the inner side to the outer side in the radial direction of the stator core. A relative position in the axial direction between the stator core fixed by the core fixture and the to-be-machined coil ends fixed by the coil-end fixing portion is fixed.
Armature manufacturing method and armature
A method for manufacturing an armature (1) includes: a coil disposing step involving using a thermally expandable resin (Q) that expands by application of heat, and disposing a coil (30) in a core (10) such that the thermally expandable resin (Q) before expansion is disposed between a slot-housed portion (31) and an inner surface of a slot (11); a resin disposing step involving, before or after the coil disposing step, using a thermally melting resin (P) that melts by application of heat, and disposing the thermally melting resin (P) before melting such that the thermally melting resin (P) comes into contact with coil end portions (32); and a heating step involving, after the coil disposing step and the resin disposing step, heating, expanding, and then curing the thermally expandable resin (Q), and heating, melting, and then curing the thermally melting resin (P).
INSULATING A COIL WINDING OF AN ACTIVE PART OF AN ELECTRICAL MACHINE
In a method for insulating a coil winding of an active part of a rotating electric machine, the active part is impregnated with an insulating resin in a tub-like impregnation container by vacuum pressure impregnation. The active part is held in the impregnation container, after impregnation with the insulating resin, completely submerged in the insulating resin. The impregnation container together with the active part is introduced into a baking oven, and the active part is set in the insulating resin in rotation about a longitudinal axis of the active part. While the active part is rotating, the insulating resin is purged from the impregnation container and then the oven temperature is increased to a predetermined baking temperature which is maintained for a predetermined baking period. Rotation of the active part is terminated after expiration of the baking period.
STATOR AND ROTATING ELECTRICAL MACHINE, AND MANUFACTURING METHOD FOR THEM
A stator has a plurality of core pieces being arranged in a ring shape around a rotation axis, and is configured such that a coupling part having a fitting structure is formed between the core pieces adjacent to each other in an arrangement of the ring shape, the coupling part allowing rotation about a pillar portion and restricting displacement in the axis direction by a snap-fit coupling that is formed with the pillar portion being provided on the yoke side of one of the core pieces and extending in a direction parallel to the axis and an open ring portion being provided on the yoke side of the other of the core pieces.
STATOR AND ROTATING ELECTRICAL MACHINE, AND MANUFACTURING METHOD FOR THEM
A stator has a plurality of core pieces being arranged in a ring shape around a rotation axis, and is configured such that a coupling part having a fitting structure is formed between the core pieces adjacent to each other in an arrangement of the ring shape, the coupling part allowing rotation about a pillar portion and restricting displacement in the axis direction by a snap-fit coupling that is formed with the pillar portion being provided on the yoke side of one of the core pieces and extending in a direction parallel to the axis and an open ring portion being provided on the yoke side of the other of the core pieces.