H02K15/10

ELECTRIC MACHINE WITH FLEXIBLE ELECTRICAL CONDUCTORS AND SHAPING INSULATIONS
20230118257 · 2023-04-20 ·

The present invention relates to an electric machine (1) having a rotor (3) and a stator (2), wherein the stator (2) and/or the rotor (3) has an electrical plug-in winding (4), which comprises a plurality of rigid insulated electrical conductor elements (5); the conductor elements (5) are arranged in grooves of the stator or of the rotor and their conductor ends (17) project out of the grooves; the conductor ends of the conductor elements (5) are each connected to conductor ends of other conductor elements (5) in order to form the electrical plug-in winding (4); the conductor elements (5) have an electrically insulating insulation sheath (9); characterized in that each conductor element (5) has a multiplicity of flexible fibres (8), in particular of a conductor strand of flexible fibres (8), made of carbon nanotubes or graphene and in that the insulation sheath (9) surrounds the multiplicity of fibres (8) like a hose and is designed in such a way that it gives the electrical conductor element (5) a rigid form.

DEVICE FOR DRIVING A COMPRESSOR, AND METHOD FOR MANUFACTURING THE DEVICE
20220324298 · 2022-10-13 ·

A device and a method for manufacturing the device for driving a compressor, in particular an electric motor, with a rotor and a stator with a stator core, which are arranged along a longitudinal axis. The stator exhibits connecting cables produced as sections of conducting wires of coils, and connection lines, that are arranged on a first end face of the stator, one insulation element whose wall that is produced essentially with a hollow-cylinder shape projects beyond the stator core on the first end face of the stator in the axial direction, as well as one cover element with mounting elements with connection passages for mounting plug-in connectors, which each are fully enclosed by a wall. A volume enclosed by the stator core, the cover element and the wall of the insulation element which projects beyond the stator core is filled at least zonally with potting compound.

Insulator set and stator used for generator and electric motor, and method for manufacturing stator

A stator is improved in work efficiency of mounting to a stator core is provided. The stator includes insulators sandwiching the stator core therebetween. The stator core includes a plurality of teeth that radially projects. Each of the insulators includes a plurality of tooth covering portions that radially projects. The tooth covering portions cover the teeth. In a facing portion of one of the insulators facing the stator core, a peripheral portion projects more than a center portion. In a facing portion of the other of the insulators facing the stator core, a center portion projects more than a peripheral portion.

Insulator set and stator used for generator and electric motor, and method for manufacturing stator

A stator is improved in work efficiency of mounting to a stator core is provided. The stator includes insulators sandwiching the stator core therebetween. The stator core includes a plurality of teeth that radially projects. Each of the insulators includes a plurality of tooth covering portions that radially projects. The tooth covering portions cover the teeth. In a facing portion of one of the insulators facing the stator core, a peripheral portion projects more than a center portion. In a facing portion of the other of the insulators facing the stator core, a center portion projects more than a peripheral portion.

Busbar assembly, motor, electrical product, and method for manufacturing busbar assembly
11632009 · 2023-04-18 · ·

Embodiments of this application provide a busbar assembly, a motor, an electrical product, and a method for manufacturing a busbar assembly. The busbar assembly includes a busbar for conducting electricity and a busbar holder for supporting the busbar. The busbar extends in a circumferential direction, a height of the busbar in an axial direction is greater than a thickness in a radial direction, and the busbar holder is integrally molded with the busbar. The busbar includes a plurality of convex portions extending in the axial direction, and the convex portions are exposed from the busbar holder.

STATOR PROVIDED WITH INSULATING PAPER, MOTOR HAVING STATOR, AND METHOD FOR MANUFACTURING MOTOR
20230163651 · 2023-05-25 ·

Provided are a stator having insulating paper positioned and fixed using an inexpensive and simple structure, a motor having the stator, and a method for manufacturing the stator. The stator 18 of a motor is provided with a stator core 26 haying a plurality of slots 16, a plurality of coils 32 positioned in the slots, pieces of coil end insulating paper 40 that are positioned between a plurality of coil ends 44 and that insulate the coil ends 44 from each other, and a plurality of pieces of intercoil insulating paper 34 positioned in the slots 16, each of the plurality of pieces of intercoil insulating paper 34 having a projection 38 projecting from an axial end part 36 of the stator core. Each of the pieces of coil end insulating paper 40 has an adhesive part 42, and a plurality of projections 38 are affixed into a single piece of coil end insulating paper 40.

STATOR CORE WITH CUFFED SLOT LINER
20230163652 · 2023-05-25 ·

An electric machine includes a stator core defining a plurality of slots, slot liners disposed within the slots and covering inner surfaces of the slots, and windings wound within and between the slots. Each of the slot liners has an end extending away from a face of the stator core and defining a flange that includes a rim in direct contact with the face and a terminating lip that is wider than the rim such that the rim is between the face and the terminating lip.

STATOR CORE WITH CUFFED SLOT LINER
20230163652 · 2023-05-25 ·

An electric machine includes a stator core defining a plurality of slots, slot liners disposed within the slots and covering inner surfaces of the slots, and windings wound within and between the slots. Each of the slot liners has an end extending away from a face of the stator core and defining a flange that includes a rim in direct contact with the face and a terminating lip that is wider than the rim such that the rim is between the face and the terminating lip.

STATOR ASSEMBLY APPARATUS AND STATOR ASSEMBLY METHOD
20230163667 · 2023-05-25 ·

There are provided leading guide members provided movably along a central axis direction of the stator core, each of the leading guide members being, by moving toward the stator core, inserted into an inside of the respective insulating member before the coil is inserted, and arranged ahead in a movement direction of the coil moving toward the respective slot, in a state of at least a part of the leading guide member being in contact with opening ends of the insulating member. The leading guide member has a quadrilateral shape when viewed in a longitudinal direction. The leading guide member is inclined with one end portion side in a radial direction of the stator core as an apex, and has a shape tapered toward a center line along the radial direction of the stator core; and the apex is arranged on an outer side in the radial direction of the stator core.

STATOR ASSEMBLY APPARATUS AND STATOR ASSEMBLY METHOD
20230163667 · 2023-05-25 ·

There are provided leading guide members provided movably along a central axis direction of the stator core, each of the leading guide members being, by moving toward the stator core, inserted into an inside of the respective insulating member before the coil is inserted, and arranged ahead in a movement direction of the coil moving toward the respective slot, in a state of at least a part of the leading guide member being in contact with opening ends of the insulating member. The leading guide member has a quadrilateral shape when viewed in a longitudinal direction. The leading guide member is inclined with one end portion side in a radial direction of the stator core as an apex, and has a shape tapered toward a center line along the radial direction of the stator core; and the apex is arranged on an outer side in the radial direction of the stator core.