A manufacturing process for a structure having a porcelain body and a flange includes: inserting an end portion of the body into a flange opening, providing a gap between the body end portion and a metal surface of the flange, filling the gap with adhesive to create a bond between the surfaces, installing an electrically active subassembly in the porcelain body and placing the structure in a heated environment to simultaneously dry the subassembly and fully cure the adhesive to provide the bond.

A manufacturing process for a structure having a porcelain body and a flange includes: inserting an end portion of the body into a flange opening, providing a gap between the body end portion and a metal surface of the flange, filling the gap with adhesive to create a bond between the surfaces, installing an electrically active subassembly in the porcelain body and placing the structure in a heated environment to simultaneously dry the subassembly and fully cure the adhesive to provide the bond.

An oxide ceramic having a principal component formed of a ferrite compound containing at least Sr, Co, and Fe, and zirconium in an amount of 0.05 to 1.0 wt. % on an oxide equivalent basis, and a ceramic electronic component using the oxide ceramic.

An oxide ceramic having a principal component formed of a ferrite compound containing at least Sr, Co, and Fe, and zirconium in an amount of 0.05 to 1.0 wt. % on an oxide equivalent basis, and a ceramic electronic component using the oxide ceramic.

A fire-resistant coaxial cable is described in which the dielectric between the central conductor and outer coaxial conductor can ceramify under high heat. The dielectric is composed of a ceramifiable silicone rubber, such as that having a polysiloxane matrix with inorganic flux and refractory particles. An outer wrap of ceramic fiber yarn surrounds the outer conductor and continues to insulate it from the outside if a low smoke zero halogen jacket burns away. Embodiments include those with durable corrugated outer conductors or flexible braided outer conductors. Methods of testing and installation are described.

A fire-resistant coaxial cable is described in which the dielectric between the central conductor and outer coaxial conductor can ceramify under high heat. The dielectric is composed of a ceramifiable silicone rubber, such as that having a polysiloxane matrix with inorganic flux and refractory particles. An outer wrap of ceramic fiber yarn surrounds the outer conductor and continues to insulate it from the outside if a low smoke zero halogen jacket burns away. Embodiments include those with durable corrugated outer conductors or flexible braided outer conductors. Methods of testing and installation are described.

Elastomer compositions with high dielectric constants are disclosed. Embodiments of the disclosure include a high dielectric constant (high-K) elastomeric composition comprising an elastomer, carbon black (CB), and organoclay (OC). The composition is not dependent on any raw material with inherent high-k or any metal oxide type material that changes conductivity with applied voltages. The composition instead uses distributed electric fields and polarizability with carbon black and organoclays. This allows for a high-k material through polarizability with limited large-scale electron sharing.

Elastomer compositions with high dielectric constants are disclosed. Embodiments of the disclosure include a high dielectric constant (high-K) elastomeric composition comprising an elastomer, carbon black (CB), and organoclay (OC). The composition is not dependent on any raw material with inherent high-k or any metal oxide type material that changes conductivity with applied voltages. The composition instead uses distributed electric fields and polarizability with carbon black and organoclays. This allows for a high-k material through polarizability with limited large-scale electron sharing.

The present invention is related to the development of a new formulation of electrical grade porcelain having improved mechanical and dielectric characteristics, and whose primary application is in electrical components, such as electric insulators.

This invention has as its main object to provide a new alternative to increase the final properties of an electrical grade porcelain, which is related to the incorporation of suitable concentrations of nanosized ceramic oxides, as part of the initial composition of porcelain paste.

This new nanotechnology alternative favors an increase in the final properties of electrical grade porcelain, such as flexural strength or cold rupture modulus, as well as dielectric strength, which is due to the incorporation of ceramic oxides such as alumina (α-Al.sub.2O.sub.3) and zirconia (ZrO.sub.2), in micrometer scale (i.e., less than 100 nanometers), favorably modify the microstructure of the base porcelain.

Mechanical strength, specifically the flexural strength at three points, of the porcelain compositions of the present invention is up to 38% greater than a silica based conventional porcelain composition. Furthermore, the insulating ability of the composition of this invention is up to 30% above the value of the reference siliceous porcelain.

Another important aspect of this invention is based on the concept that the ceramic nano-oxides of (α-Al.sub.2O.sub.3) and zirconia (ZrO.sub.2) strengthen the microstructure of siliceous porcelain, since the amount of crystalline phase increases and therefore the amorphous phase is reduced. Furthermore, the ceramic nano-oxides favor the increase in the concentration of the crystalline mullite phase (3Al.sub.2O.sub.3.2Si0.sub.2) in the microstructure, which is known to benefit the mechanical performance of triaxial porcelains.

The present invention is related to the development of a new formulation of electrical grade porcelain having improved mechanical and dielectric characteristics, and whose primary application is in electrical components, such as electric insulators.

This invention has as its main object to provide a new alternative to increase the final properties of an electrical grade porcelain, which is related to the incorporation of suitable concentrations of nanosized ceramic oxides, as part of the initial composition of porcelain paste.

This new nanotechnology alternative favors an increase in the final properties of electrical grade porcelain, such as flexural strength or cold rupture modulus, as well as dielectric strength, which is due to the incorporation of ceramic oxides such as alumina (α-Al.sub.2O.sub.3) and zirconia (ZrO.sub.2), in micrometer scale (i.e., less than 100 nanometers), favorably modify the microstructure of the base porcelain.

Mechanical strength, specifically the flexural strength at three points, of the porcelain compositions of the present invention is up to 38% greater than a silica based conventional porcelain composition. Furthermore, the insulating ability of the composition of this invention is up to 30% above the value of the reference siliceous porcelain.

Another important aspect of this invention is based on the concept that the ceramic nano-oxides of (α-Al.sub.2O.sub.3) and zirconia (ZrO.sub.2) strengthen the microstructure of siliceous porcelain, since the amount of crystalline phase increases and therefore the amorphous phase is reduced. Furthermore, the ceramic nano-oxides favor the increase in the concentration of the crystalline mullite phase (3Al.sub.2O.sub.3.2Si0.sub.2) in the microstructure, which is known to benefit the mechanical performance of triaxial porcelains.