A method for manufacturing wire and cable products with a polymer cable component is provided. The method includes increasing the hardness of a polymer cable component in order to reduce compression and deformation of the cable components during manufacturing. In some instances, the hardness is temporarily increased prior to or during the process of creating twisted pair or during the cabling process.

According to embodiments of the present invention, a stranded conductor is formed in which the occurrence of defects, such as strand unevenness of filaments and outward protrusion of filaments, is inhibited. According to embodiments of the present invention, a stranded conductor (1a) includes soft filaments (2a) stranded together. The soft filaments (2a) include a soft filament made of an aluminum material, disposed along a center (101), and include six soft filaments, twelve soft filaments, and eighteen soft filaments made of an aluminum material, disposed around and concentrically with the center. The filaments are softened filaments that are softened. A lay length (Pa) is from 6.2 times to 15.7 times a conductor diameter of the stranded conductor.

The present invention relates to electrical conductors for electrical transmission and distribution with pre-stress conditioning of the strength member so that the conductive materials of aluminum, aluminum alloys, copper, copper alloys, or copper micro-alloys are mostly tension free or under compressive stress in the conductor, while the strength member is under tensile stress prior to conductor stringing, resulting in a lower thermal knee point in the conductor.

A compressed stranded conductor includes a central stranded wire having a plurality of conductive strands which are twisted together and an outer circumferential stranded wire having a plurality of conductive strands which are twisted together at an outer circumference of the central stranded wire. A composite stranded wire configured by the central stranded wire and the outer circumferential stranded wire is compressed, and an occupancy ratio of the composite stranded wire is 90.2% or more and 91.0% or less.

A compressed stranded conductor includes a central stranded wire having a plurality of conductive strands which are twisted together and an outer circumferential stranded wire having a plurality of conductive strands which are twisted together at an outer circumference of the central stranded wire. A composite stranded wire configured by the central stranded wire and the outer circumferential stranded wire is compressed, and an occupancy ratio of the composite stranded wire is 90.2% or more and 91.0% or less.

The present invention relates to electrical conductors for electrical transmission and distribution with pre-stress conditioning of the strength member so that the conductive materials of aluminum, aluminum alloys, copper, copper alloys, or copper micro-alloys are mostly tension free or under compressive stress in the conductor, while the strength member is under tensile stress prior to conductor stringing, resulting in a lower thermal knee point in the conductor.

An assembly conductor manufacturing method includes aligning, around a center strand, a plurality of peripheral strands, each having at least two side surfaces, one of which opposes an adjacent peripheral strand on one side in a circumferential direction and the other of which opposes an adjacent peripheral strand on the other side in the circumferential direction, so as to form an assembly conductor in which the center strand and the peripheral strands are aligned; twisting the plurality of peripheral strands around the center strand that forms the assembly conductor; and plastic forming the twisted assembly conductor into a substantially rectangular sectional shape. The peripheral strand provided with the two side surfaces has a sectional shape in which a width between the side surfaces becomes narrower toward the center strand.

A method of manufacturing an assembled conductor includes: arranging a plurality of peripheral wires having anisotropic cross-sectional shapes around a central wire; bundling the central wire and the peripheral wires that have been arranged, to form a conducting wire bundle; and rolling the conducting wire bundle to form the assembled conductor. The arranging includes a bending process for bending the plurality of peripheral wires in directions along imaginary lines that extend radially relative to an axis of the central wire on an imaginary plane intersecting the axis of the central wire.

A covered electric wire comprises an insulating coating layer on the outer side of a conductor. The conductor comprises a copper alloy consisting of: not less than 0.05% by mass and not more than 2.0% by mass of Fe; not less than 0.02% by mass and not more than 1.0% by mass of Ti; not less than 0% by mass and not more than 0.6% by mass of Mg; and the balance being Cu and impurities. The covered electric wire is a stranded wire comprising a plurality of copper alloy wires stranded together. The plurality of copper alloy wires each have a work hardening coefficient of not less than 0.1 and a wire diameter of not more than 0.5 mm.

It is an objective of the invention to provide an Al alloy conductor exhibiting mechanical properties and heat resistance that are balanced at a higher level than conventional Al alloy conductors while having an electrical conductivity comparable to that of any conventional Al-based material. There is provided an Al alloy conductor formed of an Al alloy. The Al alloy has a chemical composition including Co of 0.1 mass % or more and 1 mass % or less, at least one of Sc of 0.1 mass % or more and 0.5 mass % or less and Zr of 0.2 mass % or more and 0.5 mass % or less, and the balance made up of Al and inevitable impurities. The Al alloy conductor has a matrix containing fine particles of a compound of at least one of the Sc and the Zr with the Al. The fine particles are dispersedly precipitated in the matrix.