The present invention provides an inductive component (1a) in several illustrative embodiments and a method for producing such an inductive component. The inductive component (1a) comprises a bus bar (4a) and at least one magnetic core (6a) which is formed along a section of the bus bar (4a) and surrounds the bus bar (4a) in that section at least in part, wherein the at least one magnetic core (6a) is formed as a plastic-bonded magnetic core or a core made of magnetic cement.

A magnetic component includes a magnetic core and a first winding module. The magnetic core has two opposite openings and at least one magnetic column. The first winding module has a plurality of annular metal plates disposed around the at least one magnetic column. Each of the annular metal plates has an electrical connection end, an annular portion and a heat-dissipating end. The electrical connection end and the heat-dissipation end are located at the two opposite openings of the magnetic core respectively. A thermal-dissipating area of the heat-dissipating end is greater than a cross-sectional area of a connection portion between the heat-dissipating end and the annular portion.

The present disclosure relates to systems and configurations for phase-shift autotransformers and multi-pulse rectifiers. A phase-shift autotransformer includes a wiring configuration for first, second and third magnetic cores, the wiring configuration including primary input and phase-shift windings. The primary input windings are configured to provide a first and second primary input inductances, and phase-shift windings of the wiring configuration are configured to provide multiple inductances for each phase-shift winding. A multi-pulse rectifier is provided including a phase-shifting autotransformer, a diode bridge rectifier configuration coupled to output of the autotransformer and a filtering capacitor coupled to the diode bridge rectifier. Other embodiments are directed to use of the multi-use rectifier system with vehicle charging station, such as an Electric Vehicle Supply Equipment (EVSE).

An inductor element includes a wire-winding portion and a core portion. In the wire-winding portion, a conductor is wound in a coil shape. The core portion surrounds the wire-winding portion and contains a magnetic powder and a resin. An inner-core central region is a region of the core portion within a distance from a winding axis center of the wire-winding portion toward an existing region of the wire-winding portion in an outward direction perpendicular to the winding axis center. A top-plate central region is a region of the core portion within a distance from the winding axis center toward a no-existing region of the wire-winding portion in the outward direction. Sα−Sβ≥−2% is satisfied, where Sα (%) and Sβ (%) are respectively an area ratio of the magnetic powder in the inner-core central region and the top-plate central region.

An electromagnetic component such as a power inductor includes first and second magnetic core pieces and a preformed conductive coil winding. The coil winding includes a U-shaped winding section including a top winding section and a pair of winding legs extending from opposing ends of the top winding section. The winding legs extend coplanar to one another and are oriented perpendicular to a circuit board in use. The legs are located between the first and second magnetic core pieces, and the top winding section is bent to extend perpendicularly to the plane of the pair of winding legs.

An electromagnetic component such as a power inductor includes first and second magnetic core pieces and a preformed coil winding therebetween. The preformed coil winding includes a top winding section and a pair of coplanar winding legs defining a U-shaped winding section therewith. The pair of winding legs are oriented perpendicular to a circuit board in use. First and second surface mount terminals respectively extend perpendicular to the pair of winding legs in opposing directions to each other, such that each of them extends only on one of the first and second magnetic core pieces but not the other.

A magnetic component includes a magnetic core and a first winding module. The magnetic core has two opposite openings and at least one magnetic column. The first winding module has a plurality of annular metal plates disposed around the at least one magnetic column. Each of the annular metal plates has an electrical connection end, an annular portion and a heat-dissipating end. The electrical connection end and the heat-dissipation end are located at the two opposite openings of the magnetic core respectively. A thermal-dissipating area of the heat-dissipating end is greater than a cross-sectional area of a connection portion between the heat-dissipating end and the annular portion.

The disclosed current-distribution inductor may include (1) a magnetic core and (2) a conductor electrically coupled between a power source and an electrical component of a circuit board, wherein the conductor comprises (A) a bend that passes through the magnetic core and (B) a flying lead that extends from the bend to the electrical component of the circuit board and runs parallel with the circuit board. Various other apparatuses, systems, and methods are also disclosed.

An inductor comprises a core and a coil. The coil has a first terminal, a second terminal, a first portion, a second portion, a third portion, a first coupling portion, a second coupling portion, a first extending portion and a second extending portion. Each of the first portion and the second portion is positioned apart from a first edge of the core. Each of the first portion and the second portion is parallel to the first edge. Each of the first portion and the second portion is positioned apart from the third portion in a first horizontal direction. The third portion is positioned apart from a second edge of the core. The third portion is parallel to the second edge. The first extending portion couples the first portion and the third portion with each other. The second extending portion couples the second portion and the third portion with each other.

A combined transformer/inductor device includes a core having a central core leg and an outer core leg spaced apart from the central core leg, an inner bobbin disposed around the central core leg, an outer bobbin disposed around the inner bobbin and the central core leg and having an upper portion having a first oblong portion disposed around the outer core leg, a lower portion having a second oblong portion disposed around the outer core leg, and a central portion disposed around the inner bobbin and the central core leg, a first winding wound around the inner bobbin, and a second winding wound around the outer bobbin, the second winding having a first portion wound around the first oblong portion, a second portion wound around the central portion, and a third portion wound around the second oblong portion.