A heat dissipation structure for the reactor includes a housing, a reactor body, and one or more heat dissipation pipes. Each of the one or more heat dissipation pipes is disposed in a cavity of the housing and is connected to the housing in a leak-tight manner, a closed cavity is formed between the one or more heat dissipation pipes and the housing, and the reactor body is disposed in the closed cavity. The above heat dissipation structure for the reactor allows to improve the heat dissipation effect of the reactor under the premise that protection requirements are met. The current carrying density of the coil of the reactor body can be increased and the diameter of copper wires can be reduced under the same conditions, thereby reducing the usage of copper and effectively reducing the cost and weight.

A reactor includes a coil having gaps between adjacent turns of a winding, a core inserted through the coil, and a heat-dissipating material that is in contact with a side face of the coil. The heat-dissipating material is inserted between the adjacent turns of the winding of the coil, and the thickness of the heat-dissipating material outside the coil in a direction of an axis of the coil is smaller than the thickness of the heat-dissipating material between the adjacent turns of the winding. By reducing the thickness of the heat-dissipating material outside the coil where contribution to coil cooling is small, the amount of the heat-dissipating material can be reduced without lowering the cooling performance to the coil.

The present invention relates to a method for manufacturing a pole-mounted transformer using no insulation oil, and a pole-mounted transformer manufactured using same, wherein the transformer uses a solid insulation material and an insulation oil is removed from the transformer, and more specifically, to a method for manufacturing a pole-mounted transformer using no insulation oil and a pole-mounted transformer manufactured using same, the method comprising: a first coil part formation step of winding a low-voltage coil and a high-voltage coil to produce a first coil part; a casting step of putting the first coil part into a mold and filling an empty space between the outer peripheral portion of the first coil part and a wound wire with a casting insulation material in a liquid or gel phase, followed by solidification, so as to produce a second coil part; a conductive material attachment step of coupling a conductive material to the outer peripheral surface of the second coil part to produce a third coil part; an iron core coupling step of coupling an iron core to the third coil part; and a transformer completion step of inserting, into an outer case, the third coil part having the iron core coupled thereto to complete a product.

A coil component may include a body having a support member including a through hole, a coil disposed on at least one of an upper surface and a lower surface of the support member, and a magnetic material encapsulating the coil and the support member, and filling the through hole. The coil includes a coil pattern. The coil component further includes an external electrode connected to the coil. At least one of the upper surface and the lower surface of the support member includes a groove, having a shape corresponding to a shape of the coil pattern, and at least a portion of the coil pattern is embedded in the groove.

An ignition coil includes a primary coil, a secondary coil, a center core, a side core, a core cover, a case, and an insulating resin. The core cover is formed in a form that covers an inner side face, one thickness direction end face, and an other thickness direction end face of the side core. Wall portions that divide a mass of the insulating resin into portions, or reduce an amount thereof, are provided in the core cover on an aperture portion side of the case, which is the one thickness direction end face side of the side core.

Disclosed is a nonlinear inductor, a manufacturing method thereof, and a nonlinear inductor row. The nonlinear inductor includes two magnetic core assemblies, a conductor and a magnetic plastic encapsulation layer; the magnetic core assemblies include magnetic cores; each magnetic core includes a flange and a central column arranged on the flange; two central columns of the two magnetic core assemblies are opposite to each other; a non-uniform air gap exists between the two central columns and/or the magnetic core assemblies are made of different materials; the conductor is arranged on the two central columns; the two magnetic core assemblies and the conductor are located in the magnetic plastic encapsulation layer; electrode parts of the conductor are exposed outside the magnetic plastic encapsulation layer; and the magnetic core assemblies and the magnetic plastic encapsulation layer are made of different materials; thereby the nonlinear inductor has stepped saturation characteristics.

An apparatus has a laminate substrate that has a first surface and an opposite second surface. A laminate transformer is located within the laminate substrate between the first surface and the second surface. The transformer has a first coil adjacent the first surface and a second coil adjacent the second surface. A magnetic core element on the first surface overlaps a portion of the first coil. A lead frame on the first surface is spaced apart from the magnetic core element. A portion of the lead frame overlaps a portion of the first coil to provide a thermal conductive path.

Provided is a reactor that can prevent a short circuit from occurring between turns of a coil even if a foreign object is present between turns. The reactor includes: an edgewise coil formed by a flat rectangular wire; a magnetic core; and a molded resin part that covers at least a portion of the magnetic core, wherein the edgewise coil includes a plurality of turns configured to form a rectangular shape, each of the plurality of turns includes four straight portions, and four curved corner portions that connect the adjacent straight portions to each other, each of the four corner portions includes an outer region in which a gap is provided between the adjacent turns, and the molded resin part is present in at least two of the gaps that are diagonally opposite to each other.

A coil component includes: a body; a coil unit including lead-out ends and coils, and embedded in the body; and a core penetrating through the coil unit in a first direction, wherein a cross-section of each of the coils perpendicular to a direction in which the coil is wound has a plurality of round portions disposed on a side facing the core.

A reactor includes a coil including a wire that is covered with an insulating film and is wound, the coil including a first lateral surface and a second lateral surface different from the first lateral surface; a cooler that faces the first lateral surface; and an insulating heat radiation layer that is sandwiched between the first lateral surface and the cooler. In the first lateral surface, the wire is not covered with the insulating film. In the second lateral surface, the wire is covered with the insulating film. A degree of flatness of the first lateral surface is lower than a degree of flatness of the second lateral surface.