Patent classifications
H01F27/22
RADIATOR FOR A TRANSFORMER HAVING IMPROVED COOLING
Radiator for a transformer comprising a plurality of radiator panels with at least a first and a second radiator panel extending in a substantially vertical direction, wherein the first and the second radiator panel form an air duct providing a gap there-between having a width of smaller than 90 mm, and wherein a first radio panel bottom edge is located at a lower vertical height position than a second radiator panel bottom edge, wherein the first radiator panel is located at a side of the radiator panel such that the first radiator panel and a transformer side form a transformer air duct wherein the second radio panel bottom edge is located at a larger height than the first radio panel bottom edge and wherein the radiator panels have an aspect ratio greater than 8 of a depth of the radiator panel over a width of the air duct.
Reactor
A box-shaped inner case (3) is accommodated in a box-shaped outer case (2), and refrigerant flow passages (27) are formed at five surfaces except an opening surface (24) by gaps between the inner and outer cases. A Gap of an opening edge of the outer case (2) and an opening edge of the inner case (3) is covered with a frame-shaped cover (6). A coil (4) is placed in the inner case (3), and the inner case (3) is filled with magnetic powder mixture resin so that the coil (4) except the terminals (4a, 4b) is embedded. A core (5) is made of the magnetic powder mixture resin. Cooling water flows along a longitudinal direction of the outer case (2) with one of refrigerant pipe connecters (15) being a refrigerant inlet and the other of the refrigerant pipe connecters (15) being a refrigerant outlet.
REACTOR UNIT
A reactor unit is equipped with a reactor and a cooler. A coolant flows through an interior of the cooler. The cooler cools the reactor through radiation of heat to the coolant. The reactor is mounted on an upper surface of an upper plate of the cooler. A lower surface of the reactor faces the upper plate of the cooler. An upper surface of the reactor is covered with a metal plate. The metal plate is thermally in contact with the upper surface of the upper plate of the cooler.
POWER CONVERSION DEVICE
The power conversion device includes: a boost, converter which includes a magnetically-coupled reactor and plurality of semiconductor switching elements connected to the magnetically-coupled reactor; an inverter; a cooler for cooling the magnetically-coupled reactor; a bus bar which is a conductive wiring member; and a current sensor for detecting a magnetic flux generated around the bus bar. The magnetically-coupled reactor includes a first winding, a second winding, and a core for magnetically coupling the first winding and the second winding. The core has a composite magnetic body containing soft magnetic powder and binder, and at least parts of the first winding and the second winding are embedded in the composite magnetic body. The cooler is provided in contact with the magnetically-coupled reactor. The current sensor is provided on a side opposite to the magnetically-coupled reactor with the cooler therebetween.
ASSEMBLY STRUCTURE OF TRANSFORMER AND CIRCUIT BOARD AS WELL AS ASSEMBLY METHOD THEREOF
An assembly structure of a transformer and a circuit board includes: a circuit board, a packaging chip, a transformer, a first conductive plate, a second conductive plate and a first heat sink. The packaging chip is disposed on the circuit board. The transformer has at least one first output electrode and at least one second output electrode connected to the first output electrode. The first conductive plate is disposed on the transformer and connected to the at least one first output electrode. The second conductive plate is disposed on the transformer and connected to the at least one second output electrode and the circuit board. The first heat sink is connected to the packaging chip and the first conductive plate, is disposed on the circuit board, and is connected to the circuit board and the first conductive plate.
INDUCTOR AND POWER MODULE
An inductor and a power module are respectively provided. The inductor includes an insulating body and a conductive body. The insulating body has a top surface and a bottom surface. The conductive body includes two pin parts and a heat dissipation part. A portion of each of the pin parts is exposed outside the bottom surface. The portions of the two pin parts exposed outside the insulating body are configured to fix to a circuit board. The heat dissipation part is connected to the two pin parts, the heat dissipation part is exposed outside the top surface, and the heat dissipation part is configured to connect to an external heat dissipation member. When the inductor is fixed to the circuit board through the two pin parts exposed outside the bottom surface, the two pin parts and the bottom surface jointly define an accommodating space for accommodating a chip.
ELECTROMAGNETIC INDUCTION CHARGING DEVICE
An electromagnetic induction charging device for an inductive, in particular contactless, charging of an at least partially electrified motor vehicle with electrical energy, with a housing, formed in a pot-like manner, which comprises a pot base and a pot collar, wherein the pot collar facing away from the pot base surrounds a pot opening, and with a thermally conductive cover which covers the pot opening and with an electromagnetic resonator arranged in the housing interior, wherein the housing includes a thermal insulation which is arranged at the pot collar and at the pot base for the thermal insulating of the housing interior with respect to the ex-ternal environment.
Transformer and DC-DC converter with transformer
A novel transformer includes a first coil, at least one secondary coil magnetically coupled with the first coil and an electrically insulating holder. The first coil and the at least one secondary coil face each other with the holder therebetween. The holder has at least one through hole at a portion sandwiched between the first coil and the at least one second coil. The transformer also includes at least one electric insulating heat radiation member disposed in the at least one through hole in contact with the first coil and the at least one second coil. The heat radiation member has a higher heat conductivity than the holder.
Wireless power reception apparatus and a method of manufacturing the same
A method of manufacturing a wireless power reception apparatus includes: forming a lower tray that includes a thermally conductive material and accommodates and fix a coil winding; arranging a coil winding on the lower tray; forming a magnetic field shielding plate so as to accommodate and fix a plurality of magnetic tiles at predetermined intervals; forming a coupled member of a magnetic tiles-magnetic field shielding plate by arranging the plurality of magnetic tiles at the predetermined intervals on the magnetic field shielding plate; forming a thermally conductive polymer molding layer by applying a thermally conductive polymer molding solution to fill spaces between the coil winding and the coupled member of a magnetic tiles-magnetic field shielding plate and bonding the plurality of magnetic tiles and the coil winding such that the plurality of magnetic tiles are positioned over the coil winding; and curing the thermally conductive polymer molding layer.
SUPPLY CIRCUIT FOR POWER MODULE WITH BUILT-IN ISOLATION TRANSFORMER AND ASSOCIATED POWER MODULE
Electrical power supply circuit for a power module comprising an electrical transformer, a first substrate having a first side including a heat sink and a second side, a second substrate having a first side including a heat sink and a second side, first metal tracks disposed on the second side of the first substrate, second metal tracks disposed on the second side of the second substrate, electrical connectors disposed between the first and second substrates to electrically connect a first metal track to a second metal track, the primary circuit of the electrical transformer comprising a first part of the first metal tracks and a first part of the second metal tracks, and the secondary circuit of the electrical transformer comprising a second part of the first metal tracks and a second part of the second metal tracks.