H01F27/25

Thin film inductor and power conversion circuit

A thin film inductor is disclosed, which includes a thin film magnetic core. The thin film magnetic core includes at least one magnetic thin film. In each magnetic thin film, at least one type-1 gap is provided. A length direction of the type-1 gap is parallel to a direction of hard magnetization of the magnetic thin film. If the thin film magnetic core comprises at least two magnetic thin films, the at least two magnetic thin films are laminated and overlap each other. A sum of widths of all type-1 gaps in each magnetic thin film is the same.

Transformer
11521782 · 2022-12-06 · ·

A transformer includes an iron core formed by using an Fe-based amorphous alloy ribbon and a winding wound around the iron core. The ribbon includes dotted line laser radiation traces arranged on at least a first surface in a casting direction. Each of the dotted line laser radiation traces is formed by arranging laser radiation marks on the first surface along a width direction. A spot space is from 0.10 mm to 0.50 mm. In a case in which a line space is d1 (mm), and the spot space is d2 (mm), a number density D of the laser radiation marks (D=(1/d1)×(1/d2)) is from 0.05 marks/mm.sup.2 to 0.50 marks/mm.sup.2. An iron loss of the ribbon in a single sheet is 0.150 W/kg or less at a frequency of 60 Hz and a magnetic flux density of 1.45 T.

Transformer
11521782 · 2022-12-06 · ·

A transformer includes an iron core formed by using an Fe-based amorphous alloy ribbon and a winding wound around the iron core. The ribbon includes dotted line laser radiation traces arranged on at least a first surface in a casting direction. Each of the dotted line laser radiation traces is formed by arranging laser radiation marks on the first surface along a width direction. A spot space is from 0.10 mm to 0.50 mm. In a case in which a line space is d1 (mm), and the spot space is d2 (mm), a number density D of the laser radiation marks (D=(1/d1)×(1/d2)) is from 0.05 marks/mm.sup.2 to 0.50 marks/mm.sup.2. An iron loss of the ribbon in a single sheet is 0.150 W/kg or less at a frequency of 60 Hz and a magnetic flux density of 1.45 T.

Coil wire, current sensor component, and current sensor
11506690 · 2022-11-22 · ·

A coil wire includes a core wire and a winding wire. The winding wire is wound around a circumference of the core wire so as to form a plurality of spirals. The coil wire satisfies one of: (i) an outer surface of the core wire is exposed, and a distance between the outer surface of the core wire and an inner circumferential surface of part of the winding wire is smaller than a thickness of a first insulating film coated on the winding wire; or (ii) the outer surface of the core wire is coated by a second insulating film, and a distance between an outer surface of the second insulating film and the inner circumferential surface of part of the winding wire is smaller than a thickness of a thicker one of the first insulating film and the second insulating film.

Coil wire, current sensor component, and current sensor
11506690 · 2022-11-22 · ·

A coil wire includes a core wire and a winding wire. The winding wire is wound around a circumference of the core wire so as to form a plurality of spirals. The coil wire satisfies one of: (i) an outer surface of the core wire is exposed, and a distance between the outer surface of the core wire and an inner circumferential surface of part of the winding wire is smaller than a thickness of a first insulating film coated on the winding wire; or (ii) the outer surface of the core wire is coated by a second insulating film, and a distance between an outer surface of the second insulating film and the inner circumferential surface of part of the winding wire is smaller than a thickness of a thicker one of the first insulating film and the second insulating film.

Fe-BASED AMORPHOUS ALLOY RIBBON, PRODUCTION METHOD THEREOF, IRON CORE, AND TRANSFORMER
20220364212 · 2022-11-17 ·

An Fe-based amorphous alloy ribbon reduced in iron loss, less deformed, and highly productive in a condition of a magnetic flux density of 1.45 T is provided. One aspect of the present disclosure provides an Fe-based amorphous alloy ribbon having first and second surfaces, and is provided with continuous linear laser irradiation marks on at least the first surface. Each linear laser irradiation mark is formed along a direction orthogonal to a casting direction of the Fe-based amorphous alloy ribbon, and has unevenness on its surface. When the unevenness is evaluated in the casting direction, a height difference HL×width WA calculated from the height difference HL between a highest point and a lowest point in a thickness direction of the Fe-based amorphous alloy ribbon and the width WA which is a length of the linear irradiation mark on the first surface is 6.0 to 180 μm.sup.2.

Inductive component and method of manufacturing an inductive component

A inductive component is provided, which comprises a magnetic core, an insulation body formed of an electrically insulating material and having the magnetic core accommodated therein, and a coil body having at least one winding wound thereon. The insulation body comprises at least two mechanically connected insulation wall sections, which each face, at least partially, a respective side surface section of the magnetic core. The coil body comprises at least one contact element attached to a side surface section of the coil body and used for establishing an electric connection to the at least one winding, and a magnetic core accommodation in which the magnetic core accommodated in the insulation body is partially accommodated. A side surface section of the magnetic core, which faces the contact element, is covered, at least partially, by an insulation wall section of the insulation body.

Inductive component and method of manufacturing an inductive component

A inductive component is provided, which comprises a magnetic core, an insulation body formed of an electrically insulating material and having the magnetic core accommodated therein, and a coil body having at least one winding wound thereon. The insulation body comprises at least two mechanically connected insulation wall sections, which each face, at least partially, a respective side surface section of the magnetic core. The coil body comprises at least one contact element attached to a side surface section of the coil body and used for establishing an electric connection to the at least one winding, and a magnetic core accommodation in which the magnetic core accommodated in the insulation body is partially accommodated. A side surface section of the magnetic core, which faces the contact element, is covered, at least partially, by an insulation wall section of the insulation body.

Coil component and method of manufacturing the coil component

A coil component includes a body that is made of a composite material containing a resin material and metal powder, a coil conductor which is provided in the body and an end portion of which is exposed on an end face of the body, and a metal film that is provided on an outer surface of the body and that is electrically connected to the coil conductor on the end face in the outer surface. The outer surface of the body has a contact area that is in contact with the metal film. Multiple particles of the metal powder escape from the resin material and are in contact with each other in the contact area of the body.

Inductor component

An inductor component comprising a magnetic layer containing a magnetic powder and a resin containing the magnetic powder, a first spiral wiring and a second spiral wiring disposed on the same plane in the magnetic layer and adjacent to each other, and an insulating layer disposed between the first spiral wiring and the second spiral wiring and containing no magnetic substance. The first spiral wiring includes a first side surface facing the second spiral wiring, and at least a portion of the first side surface is in contact with the magnetic layer.