H01F27/26

Method of forming a cast inductor apparatus
11501911 · 2022-11-15 ·

The invention comprises a method for manufacturing an inductor, comprising the steps of: casting a cast winding comprising an inner cavity; inserting a first inductor core subsection into the inner cavity; inserting a second inductor core subsection into the inner cavity; and mechanically coupling the first inductor core subsection to the second inductor core subsection to form an inductor core wound by the cast windings. The method of manufacturing optionally includes the steps of: forming at least a portion of the cast winding into an arced helical shape; forming the first inductor core subsection and the second inductor core subsection into elements of a torpid shaped inductor core; deforming the cast winding to physically allow the step of inserting the first inductor core subsection into the inner cavity; and/or deforming at least a portion of the cast winding into an arced helical coil shape after the step of inserting.

Compact magnetic power unit for a power electronics system

The magnetic poser unit (100) comprises a magnetic core (10) including a first, a second and a third winding channels (2a, 2b, 2c) respectively arranged around a first, a second and a third crossing axis (A-A, B-B, C-C) orthogonal to each other, each of said winding channels (2a, 2b, 2c) being intended for receiving one coil wound around the magnetic core (10), each coil having at least one turn. The crossing axis (A-A, B-B, C-C) define orthogonal planes providing eight octants, each including a protrusion defining a protruding spacer (20), being spaced to each other by said winding channels (2a, 2b, 2c). The magnetic core (10) is a composed core formed by several different partial magnetic cores assembled together including two side partial magnetic cores (12), each including four protruding spacers (20). The magnetic core (10) further includes a through hole (30) housing a device for heat dissipation (50).

Device and method for producing transformer cores

The invention relates to a device (11) and a method for producing transformer cores (12), the device comprising a retaining system (19) having a stacking table (18) for collecting sheets of metal (16) from which a transformer core (12) is constructed and having at least two positioning aids for the sheets, the stacking table forming a positioning surface (26) for the positioning aids and being equipped with the positioning aids, the stacking table and the positioning aids being realized such that a free positioning and a location-independent fastening of the positioning aids within the positioning surface is possible, the device having a positioning system (25) by means of which the positioning aids can be disposed on and/or be removed from the stacking table.

Device and method for producing transformer cores

The invention relates to a device (11) and a method for producing transformer cores (12), the device comprising a retaining system (19) having a stacking table (18) for collecting sheets of metal (16) from which a transformer core (12) is constructed and having at least two positioning aids for the sheets, the stacking table forming a positioning surface (26) for the positioning aids and being equipped with the positioning aids, the stacking table and the positioning aids being realized such that a free positioning and a location-independent fastening of the positioning aids within the positioning surface is possible, the device having a positioning system (25) by means of which the positioning aids can be disposed on and/or be removed from the stacking table.

Reactor

A reactor has a coil and a loop-shaped magnetic core disposed extending inside and outside the coil. The coil has two winding portions that are disposed laterally side-by-side, and the magnetic core has two inner core portions that are disposed inside the winding portions, and two outer core portions that are disposed outside the winding portions and connect end portions of the two inner core portions. The reactor includes an inner resin portion obtained by filling a space between inner peripheral faces of the winding portions and the inner core portions, end face intervening members disposed between end faces of the winding portions and the outer core portions, and spacer pieces that are integrated with the end face intervening members and are disposed extending between an entirety of mutually opposing inward faces of the two winding portions.

Ignition coil for internal combustion engine and production method for the same

An ignition coil includes a not-illustrated coil, a plate assembly, and a case assembly. The plate assembly and the case assembly are combined with each other by laser welding at a recess and a rib (projection) which are respective abutting portions, thereby forming storage spaces for storing the coil.

Magnet with Multiple Discs
20230103189 · 2023-03-30 · ·

A magnet comprising a center disc having a center disposed as a center of the magnet, a face of the center disc is substantially perpendicular to a central axis of the magnet. The magnet further comprises a first plurality of outer discs disposed around the center disc in a bundled rod construction, a face of each of the first plurality of outer discs substantially perpendicular to the central axis of the magnet, wherein the center disc and each disc of the first plurality of outer discs is electrically insulated from every other disc.

ELECTROTECHNICAL DEVICE FOR AN AIRCRAFT

An electrotechnical device for an aircraft includes a housing having a surface and a magnetic circuit formed by a stack of laminated sheets and composed of a yoke. The yoke is fixed on the surface of the housing by means of a thermal interface and has a surface. At least one low-frequency coil component is attached to at least part of the surface of the yoke by attachment means.

Coil component
11615909 · 2023-03-28 · ·

A coil component includes a first core having a leg portion, a second core joined to the first core with the leg portion therebetween, and a magnet disposed between the leg portion and the second core. Movement of the magnet in a first direction intersecting a direction in which the first core and the second core face each other is at least restricted by an uneven structure provided on a junction surface between the magnet and at least one of the first core and the second core.

Coil component
11615909 · 2023-03-28 · ·

A coil component includes a first core having a leg portion, a second core joined to the first core with the leg portion therebetween, and a magnet disposed between the leg portion and the second core. Movement of the magnet in a first direction intersecting a direction in which the first core and the second core face each other is at least restricted by an uneven structure provided on a junction surface between the magnet and at least one of the first core and the second core.