The invention, relates to flexible, thin trim batteries for use in a variety of applications including, but not limited to, flexible electronics, flexible energy storage systems, wearable textile-like energy devices and various other integrated electronic and mobile device-based applications. The flexible, thin, film batteries allow the design and development of weavable, conformable, wearable and flexible components for advanced battery technology. The invention relates to flexible energy storage system that include an electrospun, textile-like, weaved assembly including a flexible cathode, a flexible anode, and an electrolyte. The electrolyte can include a flexible gel-polymer and a nanostractured filler.

Systems and methods which provide nickel-zinc textile batteries formed from highly conductive yarn-based components which are configured to facilitate textile material processing, such as weaving, knitting, etc., are described. Embodiments of a conductive yarn-based nickel-zinc textile battery may be constructed using scalably produced highly conductive yarns, such as stainless steel yarns, coated or covered with zinc (anodes) and nickel (cathode) materials, wherein the foregoing yarn anode and cathode components may be coated with an electrolyte to form yarn-based battery assemblies. A conductive yarn-based nickel-zinc textile battery may be constructed by weaving or knitting such yarn-based battery assemblies into a textile material, such as using industrial weaving or knitting machines, hand weaving or knitting processes, etc.

A method for fabricating porous wire-in-tube (WiT) nanostructures including forming a first porous core-shell nanostructure, forming a second porous core-shell nanostructure by increasing thickness and porosity of the porous core-shell nanostructure, and forming a porous WiT nanostructure by etching the second porous core-shell nanostructure. Forming the first porous core-shell nanostructure may include forming a porous layer on a semi-conductive core by depositing a first plurality of particles on the semi-conductive core and generating an initial porous semi-conductive core by etching the semi-conductive core simultaneously with forming the porous layer.

A solid state battery system and methods of forming a solid state battery system. The solid state battery system has a plurality of fiber battery cells formed into a pattern. Each fiber battery cell has a fiber inner core which may be a carbon-graphite, carbon-nanotube, boron-nanotube or boron-nitride-nanotube fiber and serves as the anode. In addition, the fiber battery cell has an electrolyte layer formed over the fiber inner core and an outer conductive layer (the cathode) formed over the electrolyte layer. A first terminal is electrically coupled to the fiber inner core of each of the plurality of fiber battery cells. A second terminal is electrically coupled to the outer conductive layer of each of the plurality of fiber battery cells. The solid state battery system may be incorporated into a composite part for a vehicle, such as an aircraft.

The disclosure provides a filamentary positive electrode for solid battery, a solid battery having the filamentary positive electrode for solid battery, a manufacturing method of the filamentary positive electrode for solid battery, and a manufacturing method of the solid battery having the filamentary positive electrode for solid battery. The structure of a positive electrode that constitutes a solid battery is a filamentous structure. A positive electrode active material layer including a positive electrode active material is provided on a surface of a conductive positive electrode filament, and a positive electrode electrolyte layer including an electrolyte is further provided on an outer side of the positive electrode active material layer to form a filamentary positive electrode for solid battery. The filamentary positive electrode for solid battery and a filamentary negative electrode for solid battery, which has a filamentous structure, are laminated to form a solid battery.

A printed 3D functional part includes a 3D structure comprising a structural material, and at least one functional electronic device is at least partially embedded in the 3D structure. The functional electronic device has a base secured against an interior surface of the 3D structure. One or more conductive filaments are at least partially embedded in the 3D structure and electrically connected to the at least one functional electronic device.

Provided are electrode layers for use in rechargeable batteries, such as lithium ion batteries, and related fabrication techniques. These electrode layers have interconnected hollow nanostructures that contain high capacity electrochemically active materials, such as silicon, tin, and germanium. In certain embodiments, a fabrication technique involves forming a nanoscale coating around multiple template structures and at least partially removing and/or shrinking these structures to form hollow cavities. These cavities provide space for the active materials of the nanostructures to swell into during battery cycling. This design helps to reduce the risk of pulverization and to maintain electrical contacts among the nanostructures. It also provides a very high surface area available ionic communication with the electrolyte. The nanostructures have nanoscale shells but may be substantially larger in other dimensions. Nanostructures can be interconnected during forming the nanoscale coating, when the coating formed around two nearby template structures overlap.

Flexible electrical devices are provided that include a coated inner carbon nanotube electrode that has an exterior surface, an outer carbon nanotube electrode disposed on the exterior surface of the coated inner carbon nanotube electrode, and an overlap region in which the coated inner carbon nanotube electrode and the outer carbon nanotube electrode overlap one another, in which the device has a fiber-like geometry and first and second electrode ends. Methods are provided for fabricating an electrical component that includes a flexible electrical component having a fiber-like geometry and includes carbon nanotube electrodes.

A lithium ion battery electrode includes silicon nanowires used for insertion of lithium ions and including a conductivity enhancement, the nanowires growth-rooted to the conductive substrate.

The invention relates to a method for preparing a material made of silicon and/or germanium nanowires, comprising the steps of: i) placing a source of silicon and/or a source of germanium in contact with a catalyst comprising a binary metal sulfide or a multinary metal sulfide, said metal(s) being selected from among Sn, In, Bi, Sb, Ga, Ti, Cu, and Zn, by means of which silicon and/or germanium nanowires are obtained, ii) optionally recovering the silicon and/or germanium nanowires obtained in step (i); the catalyst and, optionally, the source of silicon and/or the source of germanium being heated before, during and/or after being placed in contact under temperature and pressure conditions that allow the growth of the silicon and/or germanium nanowires.