A method of fabricating a flexible battery comprises forming a first substrate on a first release liner, forming at least one current collector layer on each of the first and second substrate, forming an anode side of the battery by forming an anode on the current collector of the first substrate, forming a cathode side of the battery by forming a cathode on the current collector of the second substrate, depositing electrolyte on one or both of the anode and cathode, adhering and sealing the anode side and cathode side together such that the anode and cathode face one another with the electrolyte In between, and removing the flexible battery from the release liners. The battery may be a primary battery or a secondary battery. The method may be implemented using a roll-to-roll process.

A method of fabricating a flexible battery comprises forming a first substrate on a first release liner, forming at least one current collector layer on each of the first and second substrate, forming an anode side of the battery by forming an anode on the current collector of the first substrate, forming a cathode side of the battery by forming a cathode on the current collector of the second substrate, depositing electrolyte on one or both of the anode and cathode, adhering and sealing the anode side and cathode side together such that the anode and cathode face one another with the electrolyte In between, and removing the flexible battery from the release liners. The battery may be a primary battery or a secondary battery. The method may be implemented using a roll-to-roll process.

Alkaline electrochemical cells are provided, wherein a conductive carbon is included in the cell's cathode in order to decrease resistivity of the cathode, so as to improve the discharge of the cell, particularly in high drain applications. The conductive carbon may comprise carbon nanotubes and/or graphene. Methods for preparing such cells are also provided.

Alkaline electrochemical cells are provided, wherein a conductive carbon is included in the cell's cathode in order to decrease resistivity of the cathode, so as to improve the discharge of the cell, particularly in high drain applications. The conductive carbon may comprise carbon nanotubes and/or graphene. Methods for preparing such cells are also provided.

The present technology provides a battery that includes an air cathode, an anode, an aqueous electrolyte that includes an amphoteric surfactant, and a housing that includes one or more air access ports defining a total area of void space (“vent area”), where (1) the battery is a size 13 metal-air battery and the total vent area defined by all of the air access ports is from about 0.050 mm.sup.2 to about 0.115 mm.sup.2; or (2) the battery is a size 312 metal-air battery and the total vent area defined by all of the air access ports is from about 0.03 mm.sup.2 to about 0.08 mm.sup.2.

The present invention provides one with an iron electrode employing a binder comprised of polyvinyl alcohol (PVA) binder. In one embodiment, the invention comprises an iron based electrode comprising a single layer of a conductive substrate coated on at least one side with a coating comprising an iron active material and a binder, wherein the binder is PVA. This iron based electrode is useful in alkaline rechargeable batteries, particularly as a negative electrode in a Ni-Fe battery.

A dual electrolyte battery comprises a cathode, an anode, a catholyte in contact with the cathode, and an anolyte in contact with the anode. The catholyte comprises a first gelled electrolyte solution, and the anolyte comprises a second gelled electrolyte solution. A concentration of an electrolyte in the anolyte is higher than a concentration of the electrolyte in the catholyte.

A main object of the present disclosure is to provide an anode active material layer with excellent cycle property. The present disclosure achieves the object by providing an anode active material layer to be used in an alkaline storage battery, the anode active material layer comprising a Zn based active material, and an additive; and the additive includes at least one kind of Mg, Sr and La; a solubility (25° C.) of the additive with respect to a potassium hydrate aqueous solution of concentration of 6 M is 120 mg/L or less; and a ratio of the additive with respect to the Zn based active material is 1 weight % or more and 60 weight % or less.

A battery comprises a housing, an electrolyte disposed in the housing, a cathode disposed in the housing, an anode disposed in the housing and comprising an anode material comprising: zinc or zinc oxide, an electrocoagulant material selected from the group consisting of: aluminum, iron, titanium, calcium, zirconium, a hydroxide thereof, a salt thereof, an oxide thereof, and a combination thereof, and a binder.

A rechargeable battery includes an iron electrode comprising carbonyl iron composition dispersed over a fibrous electrically conductive substrate. The carbonyl iron composition includes carbonyl iron and at least one additive. A counter-electrode is spaced from the iron electrode. An electrolyte is in contact with the iron electrode and the counter-electrode such that during discharge. Iron in the iron electrode is oxidized with reduction occurring at the counter-electrode such that an electric potential develops. During charging, iron oxides and hydroxides in the iron electrode are reduced with oxidation occurring at the counter-electrode (i.e., a nickel electrode or an air electrode).