One variation of a battery unit includes: a series of anode collectors; a set of anode electrodes including anode material arranged on both side of the anode collectors; a set of anode interconnects interposed between and electrically coupling adjacent anode collectors and folded to locate the anode collectors in a boustrophedonic anode stack; a series of cathode collectors; a set of cathode electrodes including cathode material arranged on both side of the cathode collectors; a set of cathode interconnects interposed between and electrically coupling adjacent cathode collectors and folded to locate the cathode collectors in a boustrophedonic cathode stack with cathode collectors interdigitated between anode collectors in the boustrophedonic anode stack; and a set of separators arranged between the anode and cathode electrodes and transporting solvated ions between the anode and cathode electrodes.

The invention is directed to a flexible and stretchable battery which is formed of an assembly having anode side and a cathode side separated by a separator and sealed in a packaging. The assembly is in a folded configuration and contains at least one cut therein, such that when the assembly is unfolded and subjected to subsequent deformation, a final folded state of the battery is able to stretch beyond a flat planar state of the battery in all dimensions.

A cap assembly for a battery includes a roll combination member, a terminal combination member, an electrode terminal, a strength reinforcing block, a cap, and a pad assembly. The roll combination member includes at least one opening, so that terminal disposed portions of 2k rolls are capable of passing through the opening and k is an integer greater than 1, wherein one terminal disposed portion is formed by bending portions of central members of two adjacent rolls. The terminal combination member, the electrode terminal, the strength reinforcing block, the cap, and the pad assembly are sequentially combined on the roll combination member, wherein the electrode terminal includes an electrically conductive portion and a thermally conductive portion which surrounds the electrically conductive portion. The cap assembly is electrically connected to the bending portions at the same side of the 2k rolls.

Provided is a secondary battery adopting an all-solid-state secondary cell structure with a storage layer sandwiched between a positive electrode layer and a negative electrode layer and which is superior to a conventional secondary battery with respect to at least one of volume, manufacturing, and positioning. The present invention provides a secondary battery including a single-layer secondary cell having a folded structure that a sheet-shaped single-layer secondary cell with a storage layer sandwiched between a positive electrode layer and a negative electrode layer is folded in two or four. Here, it is preferable that a plurality of the single-layer secondary cells each having the folded structure are arranged in parallel and adjacent single-layer secondary cells each having the folded structure are electrically connected directly or via a positive electrode terminal member or a negative electrode terminal member, so that at least one of current capacity increasing and terminal voltage heightening is achieved.

What is provided is a solid state battery which can be manufactured with a high yield, has little variation in initial performance, and has a long lifespan and a method of manufacturing the same. A solid state battery includes a flat laminated structure which is obtained by winding an electrode laminated sheet extending from a first end to a second end. In the electrode laminated sheet, a first sheet and a second sheet are disposed while a first connection portion and a second connection portion face each other in a plan view, a first region in which a first solid electrolyte sheet, a first electrode, a second solid electrolyte sheet, and a second electrode piece are laminated in this order and a second region in which a second electrode piece, a first solid electrolyte sheet, a first electrode, and a second solid electrolyte sheet are laminated in this order are alternately formed in a longitudinal direction between the first connection portion and the second connection portion, and the electrode laminated sheet is wound around the first end so that the first electrode and the second electrode piece are alternately laminated so as to overlap each other in a plan view.

A battery system includes a plurality of battery cells connected in parallel. Each battery cell includes a positive and negative tab. The battery system also includes a plurality of thermal switch devices (e.g., temperature cut off (TCO) or positive temperature coefficient (PTC) devices). Each thermal switch device is electrically coupled to a respective cell. The battery system further includes a rigid-flex circuit board comprising a plurality of rigid regions. Each rigid region is physically and electrically connected to an adjacent rigid region by a respective flexible region. Each rigid region is electrically coupled to respective positive and negative tabs of a respective battery cell. Each thermal switch device prevents abnormal current flow (e.g., by limiting the flow of current at high temperatures) between a first battery cell that is coupled to the thermal switch device and a second battery cell that is adjacent to the first battery cell.

A pouch type secondary battery in which an electrode lead of the pouch type secondary battery and an electrode lead of an adjacent different pouch type secondary battery are welded together to construct a battery module is provided. The electrode lead of the pouch type secondary battery includes a length extended part so that, after cutting a welded part of the electrode leads of the pouch type secondary battery and the adjacent different pouch type secondary battery to form electrode leads of remaining length, the electrode leads of remaining length are welded together again. A battery module and method of reusing the battery module are also provided.

The present invention provides a technology that allows supplying stably a nonaqueous electrolyte secondary battery having a high capacity retention rate and being excellent in resistance to deterioration. The nonaqueous electrolyte secondary battery disclosed herein is provided with a wound electrode body resulting from winding a stack 10 having a stacking of a positive electrode 50 and a negative electrode 60 across separators 70. The positive electrode 50 has a foil-shaped positive electrode collector 52 and a positive electrode mix layer 54. Each separator 70 has a resin substrate layer 72 and a heat resistance layer 74. In the nonaqueous electrolyte secondary battery disclosed herein, the peel strength of a boundary between the resin substrate layer and the heat resistance layer is 16 N/m or more and 155 N/m or less, and the density of the positive electrode mix layer is 2.3 g/cc or more and 2.6 g/cc or less. In this the nonaqueous electrolyte secondary battery, sufficient flexibility of the stack 10 as a whole can be secured even when using high-peel strength separators 70 in order to increase resistance to deterioration. Drops in production efficiency can be suitably suppressed as a result.

A thin flexible conformable electrochemical cell for powering a wearable electrical device comprising an inner electrode having an active electrode face of one charge and an outer electrode having an active electrode face of the opposite charge separated by a separator, wherein said separator comprises an electrolyte layer as a single continuous layer folded around the inner electrode, and wherein the cell has a single continuous flexible coating material folded around the separator and the inner electrode so as to offer protection for the cell, and wherein the coating material is sealable so as define access to the cell for electrode contacts for connection with the electrical device, and so as to offer avoidance of the cell short circuiting in use. Also provided are methods for cell preparation.

A flexible battery is disclosed, which comprises an electrode assembly, and an exterior material for sealing the electrode assembly along with an electrolyte. Both the electrode assembly and the exterior material are formed such that patterns for contraction and extension with respect to the longitudinal direction have the same directionality in the event of being bent.