A bipolar storage battery includes a bipolar electrode including a positive electrode, a negative electrode, and a bipolar plate provided with the positive electrode on one surface and the negative electrode on another surface. The bipolar storage battery includes an adhesive provided between the one surface of the bipolar plate and the positive electrode to bond the positive electrode to the bipolar plate, and the adhesive is a liquid gasket. This configuration can provide a bipolar storage battery in which, even if corrosion by sulfuric acid contained in an electrolytic solution causes a growth in a positive electrode, the electrolytic solution is prevented from easily entering each part such as an interface between the positive electrode, an adhesive, and a communication hole, and battery performance is less likely to deteriorate.

A bipolar battery includes a plurality of cell members, each including a positive electrode having a positive active material layer, a negative electrode having a negative active material layer, and an electrolyte layer interposed between the positive electrode and the negative electrode. The bipolar battery also includes a plurality of frame units respectively forming a plurality of cells respectively incorporating the plurality of cell members. Each of the plurality of frame units is a frame unit made of a light transmissive resin material. Two of the frame units made of the light transmissive resin material adjacent in a stacking direction of the cell members are welded and joined at a welded portion via a joining member made of a light absorbing resin material. This configuration can provide a bipolar battery capable of reliably preventing electrolytic solution leakage out of a cell by means of a simple seal structure.

A bipolar battery includes a plurality of cell members, each including a positive electrode having a positive active material layer, a negative electrode having a negative active material layer, and an electrolyte layer interposed between the positive electrode and the negative electrode. The bipolar battery also includes a plurality of frame units respectively forming a plurality of cells respectively incorporating the plurality of cell members. Each of the plurality of frame units is a frame unit made of a light transmissive resin material. Two of the frame units made of the light transmissive resin material adjacent in a stacking direction of the cell members are welded and joined at a welded portion via a joining member made of a light absorbing resin material. This configuration can provide a bipolar battery capable of reliably preventing electrolytic solution leakage out of a cell by means of a simple seal structure.

A bipolar battery includes a plurality of cell members and a plurality of frame units respectively forming a plurality of cells respectively incorporating the plurality of cell members. The plurality of frame units includes frame units made of a light transmissive resin material and frame units made of a light absorbing resin material that are alternately arranged in a stacking direction of the cell members. The frame units made of a light transmissive resin material and the frame units made of a light absorbing resin material adjacent in the stacking direction of the cell members are joined at welded portions. This configuration can provide a bipolar battery capable of reliably preventing electrolytic solution leakage out of a cell by means of a simple seal structure.

A bipolar battery includes a plurality of cell members and a plurality of frame units respectively forming a plurality of cells respectively incorporating the plurality of cell members. The plurality of frame units includes frame units made of a light transmissive resin material and frame units made of a light absorbing resin material that are alternately arranged in a stacking direction of the cell members. The frame units made of a light transmissive resin material and the frame units made of a light absorbing resin material adjacent in the stacking direction of the cell members are joined at welded portions. This configuration can provide a bipolar battery capable of reliably preventing electrolytic solution leakage out of a cell by means of a simple seal structure.

A connection assembly includes a substrate formed of a non-conductive material, a first current collector disposed on a first side of the substrate, and a second current collector disposed on a second side of the substrate. The substrate has a via extending through the substrate from the first side of the substrate to the second side of the substrate opposite the first side. A connection element is disposed in the via between the first current collector and the second current collector. The connection element mechanically and electrically connects the first current collector and the second current collector through the via.

A method for forming a battery assembly including: a) stacking a plurality of battery plates to form a plurality of electrochemical cells, and b) welding about an exterior periphery of the plurality of battery plates to form one or more integrated edge seals such that one or more individual battery plates are bonded to one or more adjacent battery plates. The one or more individual battery plates may include one or more projections extending from the exterior periphery of the individual battery plate toward the adjacent one or more battery plates; and wherein upon stacking, the one or more projections of the one or more individual battery plates overlap about an exterior of the one or more adjacent battery plates. The integrated edge seal may be formed by one or more projections bonding to the one or more adjacent battery plates.

In the manufacture of pasted current collectors for bipolar batteries, a method of making pasted substrates includes several steps. The substrates can be a plastic sheet, an embedded plastic mesh, a metal mesh, an absorbent glass mat (AGM), or some other material. One step involves applying paste material to an elongate strip of substrate material. Another step involves cutting the elongate strip of substrate material into multiple individual substrates. Further steps can involve punching via a rotary punch, crush cutting, ultrasonic cutting, concealing lateral sections via folding, and/or using one or more mask overlays.

In the manufacture of pasted current collectors for bipolar batteries, a method of making pasted substrates includes several steps. The substrates can be a plastic sheet, an embedded plastic mesh, a metal mesh, an absorbent glass mat (AGM), or some other material. One step involves applying paste material to an elongate strip of substrate material. Another step involves cutting the elongate strip of substrate material into multiple individual substrates. Further steps can involve punching via a rotary punch, crush cutting, ultrasonic cutting, concealing lateral sections via folding, and/or using one or more mask overlays.

A bipolar lead acid battery with increased energy density is provided. The battery includes a number of lead acid wafer cell that each comprise a negative electrode having a negative electrode plate and a negative active material positioned on the negative electrode plate, as well as a positive electrode having a positive electrode plate and a positive active material positioned on the positive electrode plate. The positive electrode plate comprises a metal foil with a conductive film thereon, such as a titanium foil or substrate with a titanium silicide coating thereon. The lead acid wafer cell also includes a separator between the negative and positive electrodes, wherein the separator includes an electrolyte for transferring charge between the negative and positive electrodes.