Bipolar electrodes comprising a carbon felt loaded with a polymer material and a nanocarbon material are described herein. The bipolar electrodes are useful in electrochemical cells. In particular, the loaded carbon felt can be used in bipolar electrodes of zinc-halide electrolyte batteries. Processes for manufacturing the loaded carbon felt are also described, involving contacting (e.g., dipping) a carbon felt in a mixture of solvent, polymer material and nanocarbon material.

Disclosed in the invention is a zinc-iodine battery structure, which includes a housing, a cavity is formed in the housing, and a cation exchange membrane for dividing the cavity into two parts is disposed in a middle of the cavity; a glass fiber component for protecting the cation exchange membrane is disposed at a negative output end; a graphite felt impregnated with a ZnI.sub.2 solution is disposed on an outside of the glass fiber component; and the graphite felt of the negative output end is coated with Bi powder, and a graphite felt of a positive output end is coated with Sm powder. Carbon plates serving as current leading-out channels of a battery are disposed on outsides of the graphite felts; and a return flow channel is disposed between the two graphite felts. By using a homogeneous cation exchange membrane with a low electrical resistance, a problem of serious self-discharging is overcome; and by using a flow battery with an open flow system, a problem of a change in pressure caused by a change in volume during charging and discharging is effectively solved. By disposing glass fiber products on two sides of the cation exchange membrane, a dendritic crystal generated during charging is unable to reach a separator, so that short circuit caused by puncture of the separator is avoided.

An article having a continuous network of zinc and a continuous network of void space interpenetrating the zinc network. The zinc network is a fused, monolithic structure. A method of: providing an emulsion having a zinc powder and a liquid phase; drying the emulsion to form a sponge; annealing and/or sintering the sponge to form an annealed and/or sintered sponge; heating the annealed and/or sintered sponge in an oxidizing atmosphere to form an oxidized sponge having zinc oxide on the surface of the oxidized sponge; and electrochemically reducing the zinc oxide to form a zinc metal sponge.

Provided is a layered double hydroxide (LDH) separator including a porous substrate made of a polymeric material, and LDH with which pores of the porous substrate are plugged. The LDH separator has a plurality of remaining flattened pores, longitudinal directions of the pores being non-parallel to a thickness direction of the LDH separator.

Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof. Embodiments include a cathode material within a lithium-air battery, where the cathode is formed of a binder-free, monolithic, polyimide-derived carbon aerogel. The carbon aerogel includes pores that improve the oxygen transport properties of electrolyte solution and improve the formation of lithium peroxide along the surface and/or within the pores of the carbon aerogel. The cathode and underlying carbon aerogel provide optimal properties for use within the lithium-air battery.

Powders, electrodes, zinc-air batteries and corresponding methods are provided. Powders comprise perforated shells having a size of at least 100 nm and comprising openings smaller than 10 nm. The shells are electrically conductive and/or comprise an electrically conductive coating. Powders further comprise zinc and/or zinc oxide which resides at least partially within the shells. Methods comprise wetting the shells with a zinc solution to yield at least partial penetration of the zinc solution through the openings, and coating zinc internally in the shells by application of electric current to the shells. Upon electrode preparation from the powder, cell construction and cell operation, zinc is oxidized to provide energy and the shells retain formed Zn O therewith, providing sufficient volume for the associated expansion and maintaining thereby the mechanical stability and structure of the electrodeto enable many operation cycles of the rechargeable zinc-air batteries.

A method for controlling driving of a chemical flow battery is disclosed. The method includes: measuring a concentration of bromine (Br2) in an electrolyte solution of a chemical flow battery after a complete discharge; and additionally supplying bromine (Br2) into the electrolyte solution until the concentration of bromine (Br2) satisfies a predefined condition.

A separator for a flowing electrolyte battery, and a method of forming such a separator, enable improved efficiency in a flowing electrolyte battery. The separator includes a sheet having a first surface and a second surface opposing the first surface. A first spacer element is disposed on the first surface, and a second spacer element is disposed on the second surface. The first spacer element is wider than the second spacer element in a direction that is both parallel to the first and second surfaces and perpendicular to longitudinal axes of the first and second spacer elements.

This invention provides a system and a method for safe production of electrolyte at required concentration on site on demand where occasionally only water is needed to be filled up. The system includes two main units: a saturated electrolyte unit and a diluted electrolyte unit.

Zinc metal negative electrodes and aqueous electrolytes can be used in a rechargeable battery. The electrolyte can include zinc sulfate dissolved in water with a pH in the range of 0-7, and at least one additive for increasing ionic conductivity of the electrolyte, and/or buffering the pH of the electrolyte, and/or controlling morphology of a stripped/plated surface of the negative electrode. The electrolyte can decrease the likelihood of internal short circuits caused by volumetric expansion of the negative electrode and morphology changes after repeated cycling and penetration of zinc metal through a separator to a positive electrode.