ELECTROLYTE ADDITIVES FOR ZINC METAL ELECTRODES
20200176198 ยท 2020-06-04
Inventors
Cpc classification
H01G11/28
ELECTRICITY
H01G11/62
ELECTRICITY
H01M12/08
ELECTRICITY
H01M8/188
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01G11/28
ELECTRICITY
H01G11/62
ELECTRICITY
H01M10/36
ELECTRICITY
H01M12/08
ELECTRICITY
Abstract
Zinc metal negative electrodes and aqueous electrolytes can be used in a rechargeable battery. The electrolyte can include zinc sulfate dissolved in water with a pH in the range of 0-7, and at least one additive for increasing ionic conductivity of the electrolyte, and/or buffering the pH of the electrolyte, and/or controlling morphology of a stripped/plated surface of the negative electrode. The electrolyte can decrease the likelihood of internal short circuits caused by volumetric expansion of the negative electrode and morphology changes after repeated cycling and penetration of zinc metal through a separator to a positive electrode.
Claims
1-41. (canceled)
42. An apparatus for a rechargeable battery, comprising: a negative electrode comprising zinc; and an electrolyte for transferring ions between the negative electrode and a positive electrode, the electrolyte comprising: zinc sulfate dissolved in water with a pH in the range of 0-7, and at least one additive selected to at least one of (i) buffer the pH of the electrolyte, and (ii) control morphology of a stripped/plated surface of the negative electrode.
43. The apparatus of claim 42, wherein the at least one additive comprises at least one buffering agent that buffers the pH of the electrolyte.
44. The apparatus of claim 43, wherein the at least one buffering agent comprises at least one of borates, acetates, phosphates, citrates, phthalates, salicylic acid, and benzoic acid.
45. The apparatus of claim 43, wherein the at least one buffering agent is present in the electrolyte in a range from about 0.005 M to about 6 M.
46. The apparatus of claim 42, wherein the at least one additive comprises at least one control additive that smooths the stripped/plated surface of the negative electrode.
47. The apparatus of claim 46, wherein the at least one control additive comprises at least one chemical functional group of alkyl, alkenyl, alkynyl, phenyl, amine, hydroxyl, ether, thiol, aldehyde, ketone, ester, carboxyl, amide, borate, carbonate, siloxyl, halo, imine, and imide.
48. The apparatus of claim 46, wherein the at least one control additive is present in the electrolyte in a range from about 10 ppm to about 50 percent.
49. The apparatus of claim 42, wherein the zinc sulfate is dissolved so that Zn.sup.2+ ions are present in the electrolyte in a range from about 0.05 M to about 4 M.
50. The apparatus of claim 42, wherein the pH of the electrolyte is between about 4 and about 6.
51. The apparatus of claim 42, wherein the negative electrode is formed substantially of any one of a zinc metal and a zinc alloy.
52. The apparatus of claim 42, wherein the negative electrode comprises a current collector, wherein the current collector is formed substantially of a material selected from the group consisting of carbon, boron, lead, vanadium, chromium, manganese, iron, cobalt, nickel, cadmium, tungsten, bismuth, tin, indium, antimony, copper, titanium, zinc metal, and any combination thereof.
53. An aqueous rechargeable battery including: a negative electrode comprising zinc; and an electrolyte for transferring ions between the negative electrode and a positive electrode, the electrolyte comprising: zinc sulfate dissolved in water with a pH in the range of 0-7, and at least one additive selected to at least one of (i) buffer the pH of the electrolyte, and (ii) control morphology of a stripped/plated surface of the negative electrode; and wherein the electrolyte is static and contained between the positive and negative electrodes, or is flowed therebetween.
54. The aqueous rechargeable battery of claim 53, wherein the battery is any one of a zinc-air battery, a zinc-ion battery, a zinc hybrid supercapacitor, a zinc-bromide battery, a zinc-iodide battery, a zinc-iron redox flow battery, and a zinc-cerium redox flow battery.
55. An aqueous electrolyte for use in a rechargeable battery, the aqueous electrolyte comprising: zinc sulfate dissolved in water with a pH in the range of 0-7; and at least one additive selected to at least one of (i) buffer the pH of the electrolyte, and (ii) control morphology of a stripped/plated surface of a negative electrode of the rechargeable battery.
56. The electrolyte of claim 55, wherein the at least one additive comprises at least one buffering agent that buffers the pH of the electrolyte, the at least one buffering agent comprising at least one of borates, acetates, phosphates, citrates, phthalates, salicylic acid, and benzoic acid.
57. The electrolyte of claim 55, wherein the at least one buffering agent is present in the electrolyte in a range from about 0.005 M to about 6 M.
58. The electrolyte of claim 55, wherein the at least one additive comprises at least one control additive to smooth the stripped/plated surface of the negative electrode, the at least one control additive comprising at least one chemical functional group of alkyl, alkenyl, alkynyl, phenyl, amine, hydroxyl, ether, thiol, aldehyde, ketone, ester, carboxyl, amide, borate, carbonate, siloxyl, halo, imine, and imide.
59. The electrolyte of claim 58, wherein the at least one control additive is present in the electrolyte in a range from about 10 ppm to about 50 percent.
60. The electrolyte of claim 55, wherein the zinc sulfate is dissolved so that Zn.sup.2+ ions are present in the electrolyte in a range from about 0.05 M to about 4 M.
61. The electrolyte of claim 55, wherein the pH of the electrolyte is between about 4 and about 6.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The drawings included herewith are for illustrating various examples of apparatuses and methods of the present disclosure and are not intended to limit the scope of what is taught in any way. In the drawings:
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DETAILED DESCRIPTION
[0041] Various apparatuses or methods will be described below to provide an example of an embodiment of each claimed invention. No embodiment described below limits any claimed invention and any claimed invention may cover apparatuses and methods that differ from those described below. The claimed inventions are not limited to apparatuses and methods having all of the features of any one apparatus or method described below, or to features common to multiple or all of the apparatuses or methods described below. It is possible that an apparatus or method described below is not an embodiment of any claimed invention. Any invention disclosed in an apparatus or method described below that is not claimed in this document may be the subject matter of another protective instrument, for example, a continuing patent application, and the applicant(s), inventor(s) and/or owner(s) do not intend to abandon, disclaim or dedicate to the public any such invention by its disclosure in this document.
[0042] The present disclosure relates generally to improving the cycle life of batteries having zinc metal negative electrodes. In particular, it has been determined that additives can be used to control the zinc morphology to extend the cycle life of secondary aqueous batteries by decreasing the likelihood of internal short circuits.
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[0046] Additives to the base electrolyte were tested. Many were found to decrease the cycle life rather than increase it with a different mechanism than internal short-circuiting.
[0047] In addition to ZnZn symmetric cells, ZnTi cells were also used to test the cycle life of zinc metal in different electrolytes and determine the coulombic efficiency (CE). An example of the cycling a ZnTi cell is displayed in
[0048] During charge of a battery at the negative electrode, the desired zinc deposition reaction is shown below in reactions 1 and 2/3, depending on the pH. In the acidic pH range (pH<7, reaction 1), the oxidation (dissolution) product is soluble Zn.sup.2+. In alkaline electrolytes (pH>7, reactions 2 and 3), Zn.sup.2+ precipitates in the form of insulating ZnO. The zincate ion (Zn(OH).sub.4.sup.2) is slightly soluble in high concentrations of hydroxide (OH.sup.) and is in equilibrium with ZnO. This dissolution/precipitation mechanism in alkaline electrolytes leads to passivation of active zinc metal in the electrode, decreasing the CE and exacerbating dendrite growth. The simple mechanism in acidic electrolytes is preferred for reversibility of the zinc electrode and high CE. High CE is important for long-term cycling of batteries with a low excess of zinc metal. Inactive zinc (low CE) results in the need to use a large excess of zinc metal in order to ensure that there is enough active zinc to be cycled. The hydrogen evolution reaction (HER) is competitive to zinc deposition during charge and is also pH dependent (see reactions 4 and 5 below) and catalytic in nature, the precise potential at which they occur is sensitive to the electrolyte composition and electrode or current collector material. HER is more severe at low pH than high pH according to reactions 4 and 5 and this can also lead to lower CE.
[0049] Cathodic Reactions:
[0050] Zinc Deposition:
Zn.sup.2++2e.sup..fwdarw.Zn E=0.76V vs. SHE(1)
Zn(OH).sub.4.sup.2+2e.sup..fwdarw.Zn+4OH.sup.(2)
ZnO+H.sub.2O+2OH.sup..Math.Zn(OH).sub.4.sup.2(3)
[0051] Hydrogen Evolution Reaction (HER):
2H.sup.++2e.sup..fwdarw.H.sub.2E=0.00V vs. SHE(4)
2H.sub.2O+2e.sup..fwdarw.H.sub.2+2OH.sup.E=0.00V vs. SHE(5)
[0052] The pH dependence on the reversibility of the zinc electrode was examined using ZnTi cells. Zinc metal was deposited onto the Ti electrode substrate at 1 mA/cm.sup.2 to a capacity of 1 mAh/cm.sup.2, then stripped to an upper voltage cut-off of 0.7 V. The electrolytes examined were [1 M ZnSO.sub.4+1 M H.sub.2SO.sub.4] in water (acidic, pH=0), [1 M ZnSO.sub.4+0.1 M H.sub.2SO.sub.4] in water (acidic, pH=3), 1 M ZnSO.sub.4 in water (slightly acidic, pH=5), and [6 M KOH saturated with ZnO] in water (alkaline, pH=14).
[0053] Moving forward with the preferred pH electrolyte containing only ZnSO.sub.4, different concentrations of the sulfate salt were tested (
TABLE-US-00001 TABLE 1 Comparative examples of electrolyte compositions. Electrolyte Composition Component Component Component Component Number of Example 1 2 3 4 Cycles 1 0.1M ZnSO.sub.4 2 0.5M ZnSO.sub.4 44 1M ZnSO.sub.4 59 2M ZnSO.sub.4 86 3M ZnSO.sub.4 75 2 1M ZnSO.sub.4 59 1M ZnSO.sub.4 0.1M 93 (NH.sub.4).sub.2SO.sub.4 3 1M ZnSO.sub.4 59 1M ZnSO.sub.4 10 vol. % 82 ethylene glycol 1M ZnSO.sub.4 0.15M 10 vol. % 351 H.sub.3BO.sub.3 ethylene glycol 4 1M ZnSO.sub.4 59 1M ZnSO.sub.4 5 g/L 121 nicotinamide 1M ZnSO.sub.4 100 ppm SDS 70 1M ZnSO.sub.4 100 ppm CTAB 13 1M ZnSO.sub.4 500 ppm furfural 37 1M ZnSO.sub.4 500 ppm 126 ethylvanillin
[0054] Rather than relying only on the base salt of ZnSO.sub.4 to reach maximum ionic conductivity, additional salts can be added. In example 2, a small amount of ammonium sulfate (0.1 M) to 1 M ZnSO.sub.4 increased the ionic conductivity from 44.8 mS/cm for 1 M ZnSO.sub.4 only to 57.1 mS/cm. This increase in ionic conductivity led to an increase in the number of cycles achieved in ZnTi cells from 59 to 93.
[0055] In example 3, the effect of a buffering agent (boric acid) and a brightener (ethylene glycol) were examined. When 90 vol. % water and 10 vol. % ethylene glycol was used as the solvent for 1 M ZnSO.sub.4 instead of pure water, the number of cycles increased to 82. When using H.sub.3BO.sub.3 in addition to ethylene glycol, the number of cycles was increased to 351. This suggests that ethylene glycol breaks down during cycling and changes the pH. The buffer agent can prevent the detrimental pH change.
[0056] Other brighteners for sulfate plating baths were tested as control additives in example 4. Nicotinamide, SDS, and ethylvanillin all improved the cycling performance of the cells. However, it can be seen that not all of these compounds increased the cycle life. Some (CTAB and furfural) were actually detrimental and decreased the number of cycles (similar to PVP in
[0057] More examples of selected beneficial additives which can extend the cycle life of the 1 M ZnSO.sub.4/H.sub.2O electrolyte are shown in
[0058] In summary, electrolyte formulas were examined for batteries using zinc metal negative electrolytes. The Coulombic efficiency of zinc plating/stripping can be highest and the cycling can be most stable for electrolytes which have a near neutral pH. In electrolytes with a near neutral pH, the zinc metal electrode undergoes morphology changes and volumetric expansion after repeated cycling which can lead to internal short-circuits of battery cells. The likelihood of cell failure by internal short circuits was examined using accelerated lifetime tests of ZnZn symmetric cells at high current densities (10 mA/cm.sup.2 or 50 mA/cm.sup.2) and/or high cycling capacities (5 mAh/cm.sup.2) and also using ZnTi cells by plating zinc onto a Ti and subsequently stripping it from the Ti. Additives to ZnSO.sub.4/H.sub.2O electrolytes which increase the ionic conductivity and/or buffer the pH and/or act as brighteners to smooth the zinc surface were found to be effective in extending the number of cycles before internal short-circuits occurred.
[0059] The following paragraphs describe the experimental methods used herein.
[0060] The morphologies of the zinc electrodes were examined by field-emission scanning electron microscopy (FE-SEM, LEO 1530).
[0061] The cycling behavior of ZnZn symmetric cells were investigated in PFA based Swagelok type cell using titanium rods as the current collectors. For all cells, two pieces of glass fiber membranes (Millipore, AP-40, 475 m thick) were used as the separator. Zinc foil (250 m thick, 99%, McMaster Carr) was punched into 1 cm.sup.2 disks and served as the zinc electrodes for the symmetric cells. Galvanostatic cycling studies were performed using multichannel biologic VMP3 potentiostat/galvanostat at room temperature (223 C.).
[0062] Test cells of ZnTi format were constructed from titanium plates sandwiched between acrylic plates with a rubber gasket for sealing. For all cells, one piece of glass fiber membrane (Whatman glass microfiber filter) was used as the separator. Zinc foil (250 m thick, 99%, McMaster Carr) was cut into 5.5 cm5.5 cm squares (30.25 cm.sup.2) and served as the negative electrodes. A square plate of Ti (McMaster Carr) cut to 4 cm4 cm (16 cm.sup.2) served as the positive electrode substrate for zinc deposition and dissolution. Zinc was deposited onto the Ti plate at 1 mA/cm.sup.2 to a capacity of 1 mAh/cm.sup.2, then it was stripped to an upper voltage cut-off of 0.7 V. The coulombic efficiency (CE) was calculated as the charge passed for stripping over the charge passed for deposition (1 mAh/cm.sup.2). Galvanostatic cycling studies were performed using Landt battery testing station (CT2001A) at room temperature (223 C.).
[0063] The standard electrolyte consisted of 1 M ZnSO.sub.4 (in the form of ZnSO.sub.4.7H.sub.2O) dissolved in deionized water. All chemicals were purchased from Sigma-Aldrich and used as received. The various additives tested were boric acid (H.sub.3BO.sub.3), ethylene glycol, ethyl vanillin, polyvinylpyrrolidone (PVP, Avg. M.sub.n=8000 g/mol), Pluronic P-123 surfactant, polyethylene glycol (PEG-4600, Avg. M.sub.n=4600 g/mol), polyethylene glycol (PEG-600, Avg. M.sub.n=600 g/mol), potassium pyrophosphate (K.sub.2P.sub.4O.sub.7), Triton X-100 surfactant, 2-chlorobenzaldehyde, dodecylamine, tetrabutylammonium sulfate, jeffamine M-600, jeffamine ED-600, glycine, thiourea, polyvinylalcohol (PVA), polyethyleneimine (PEI), zinc citrate, dextrin, cetyltrimethylammonium bromide (CTAB), sodium dodecyl sulfate (SDS), nicotinamide, ammonium sulfate ((NH.sub.4).sub.2SO.sub.4), and furfural. The additives were dissolved in the 1 M ZnSO.sub.4 electrolyte in various quantities.
[0064] For the pH studies, potassium hydroxide (KOH), zinc oxide (ZnO), and sulfuric acid (H.sub.2SO.sub.4) were purchased from Sigma-Aldrich and used to prepare the electrolytes in addition to ZnSO.sub.4.7H.sub.2O. The pH was roughly measured with pH paper only.
[0065] Ionic conductivities were measured using an Oakton PC 700 conductivity meter.
[0066] While the above description provides examples of one or more apparatuses or methods, it will be appreciated that other apparatuses or methods may be within the scope of the accompanying claims.