A flame-resistant polymer composite separator for use in a lithium battery, wherein the polymer composite separator comprises (a) a binder or matrix polymer; (b) 0.1% to 50% by weight of a lithium salt dispersed in the polymer; and (c) from 30% to 99% by weight of particles or fibers of an inorganic material or polymer fibers that are dispersed in or bonded by the polymer, wherein the polymer is a polymerization or crosslinking product of a reactive additive comprising (i) a first liquid solvent that is polymerizable, (ii) an initiator or crosslinking agent, and (iii) the lithium salt and wherein the polymer composite separator has a thickness from 50 nm to 100 μm and a lithium ion conductivity from 10.sup.−8 S/cm to 5×10.sup.−2 S/cm at room temperature.

A flame-resistant polymer composite separator for use in a lithium battery, wherein the polymer composite separator comprises (a) a binder or matrix polymer; (b) 0.1% to 50% by weight of a lithium salt dispersed in the polymer; and (c) from 30% to 99% by weight of particles or fibers of an inorganic material or polymer fibers that are dispersed in or bonded by the polymer, wherein the polymer is a polymerization or crosslinking product of a reactive additive comprising (i) a first liquid solvent that is polymerizable, (ii) an initiator or crosslinking agent, and (iii) the lithium salt and wherein the polymer composite separator has a thickness from 50 nm to 100 μm and a lithium ion conductivity from 10.sup.−8 S/cm to 5×10.sup.−2 S/cm at room temperature.

An electrochemical cell comprising a first electrode separated from a second electrode by a shutdown separator. The first electrode can comprise a first current collector substrate having a first active material composite layered thereon. The second electrode can comprise a second current collector substrate parallel to the first current collector substrate. The second current collector substrate can have a second active material composite layered thereon. The first current collector substrate can have a first current collector tab extending from the first current collector substrate at a position along an axis parallel to a plane defined by the first current collector substrate. The second current collector substrate can have a second current collector tab extending from the second current collector substrate at a same position along the axis as the first current collector tab. A battery including the electrochemical cell and methods for manufacturing the battery are also described.

An electrochemical cell comprising a first electrode separated from a second electrode by a shutdown separator. The first electrode can comprise a first current collector substrate having a first active material composite layered thereon. The second electrode can comprise a second current collector substrate parallel to the first current collector substrate. The second current collector substrate can have a second active material composite layered thereon. The first current collector substrate can have a first current collector tab extending from the first current collector substrate at a position along an axis parallel to a plane defined by the first current collector substrate. The second current collector substrate can have a second current collector tab extending from the second current collector substrate at a same position along the axis as the first current collector tab. A battery including the electrochemical cell and methods for manufacturing the battery are also described.

A ceramic-coated battery separator having a microporous polyolefin membrane and a ceramic coating on at least one surface of the microporous polyolefin membrane, wherein the ceramic-coated separator exhibits a strain shrinkage of 0% at temperatures greater than or equal to 120 degrees Celsius is provided.

A ceramic-coated battery separator having a microporous polyolefin membrane and a ceramic coating on at least one surface of the microporous polyolefin membrane, wherein the ceramic-coated separator exhibits a strain shrinkage of 0% at temperatures greater than or equal to 120 degrees Celsius is provided.

A binder composition for a non-aqueous secondary battery including: a water-insoluble polymer and a water-soluble polymer, wherein the water-insoluble polymer contains 70% by weight or more and 100% by weight or less of an aliphatic conjugated diene monomer unit, and the water-soluble polymer has a carboxy group and a hydroxy group. The water-soluble polymer preferably contains a carboxy group-containing monomer unit and a hydroxy group-containing monomer unit. Also provided are a slurry composition for a non-aqueous secondary battery, including the binder composition, an electrode, a separator, a secondary battery and methods for producing the same.

A binder composition for a non-aqueous secondary battery including: a water-insoluble polymer and a water-soluble polymer, wherein the water-insoluble polymer contains 70% by weight or more and 100% by weight or less of an aliphatic conjugated diene monomer unit, and the water-soluble polymer has a carboxy group and a hydroxy group. The water-soluble polymer preferably contains a carboxy group-containing monomer unit and a hydroxy group-containing monomer unit. Also provided are a slurry composition for a non-aqueous secondary battery, including the binder composition, an electrode, a separator, a secondary battery and methods for producing the same.

Provided is a layered double hydroxide (LDH) separator including a porous substrate made of a polymeric material; and a hydroxide-ion conductive layered compound being a LDH and/or a LDH-like compound with which pores of the porous substrate are plugged. The LDH separator has a mean porosity of 0.03% to less than 1.0%.

A separator for a secondary battery including a polyolefin and a separator body having a porous structure. The separator body has a difference in porosity along a thickness direction. It is possible to improve the problem of imbalance in ionic conductivity caused by differences in thickness and electrical conductivity between a positive electrode and a negative electrode.