Energy storage devices, battery cells, and batteries may include a battery cell component that is formed by a method that includes forming a slurry that includes a ceramic material, a binder, and an ionic dispersant. The ceramic material may be greater than 50% of the slurry by weight. The method may also include applying the slurry to a polymeric material to form a two-layer separator. The slurry may be applied to a thickness of less than or about 10 μm.

Energy storage devices, battery cells, and batteries may include a battery cell component that is formed by a method that includes forming a slurry that includes a ceramic material, a binder, and an ionic dispersant. The ceramic material may be greater than 50% of the slurry by weight. The method may also include applying the slurry to a polymeric material to form a two-layer separator. The slurry may be applied to a thickness of less than or about 10 μm.

A lithium-ion battery separator includes a substrate defining inter-particle pores and a zeolite coating on a surface of the substrate. The zeolite coating includes zeolite particles. The zeolite particles are hydrophobic and have an average diameter smaller than an average pore size of inter-particle pores of the substrate, such that some of the zeolite particles are positioned in some of the inter-particle pores. The separator is non-flammable In a lithium-ion battery, the substrate is a first electrode, and a second electrode is in direct contact with the zeolite coating. The lithium-ion battery includes a non-flammable salt-concentrated electrolyte, and the zeolite coating has a high wettability for the electrolyte. The lithium-ion battery is non-flammable.

A lithium-ion battery separator includes a substrate defining inter-particle pores and a zeolite coating on a surface of the substrate. The zeolite coating includes zeolite particles. The zeolite particles are hydrophobic and have an average diameter smaller than an average pore size of inter-particle pores of the substrate, such that some of the zeolite particles are positioned in some of the inter-particle pores. The separator is non-flammable In a lithium-ion battery, the substrate is a first electrode, and a second electrode is in direct contact with the zeolite coating. The lithium-ion battery includes a non-flammable salt-concentrated electrolyte, and the zeolite coating has a high wettability for the electrolyte. The lithium-ion battery is non-flammable.

There is provided a method for producing a separator for an electricity storage device that includes a step of contacting a porous body formed from a silane-modified polyolefin-containing molded sheet with a base solution or acid solution, and a separator for an electricity storage device comprising a microporous film with a melted film rupture temperature of 180° C. to 220° C. as measured by thermomechanical analysis (TMA).

There is provided a method for producing a separator for an electricity storage device that includes a step of contacting a porous body formed from a silane-modified polyolefin-containing molded sheet with a base solution or acid solution, and a separator for an electricity storage device comprising a microporous film with a melted film rupture temperature of 180° C. to 220° C. as measured by thermomechanical analysis (TMA).

Separators for zinc metal batteries, zinc metal batteries, and methods of fabricating a separator for use in a zinc metal battery are provided. The separator includes a hydrophilic membrane having a first side for facing a negative electrode when arranged in the zinc metal battery and a second side for facing a positive electrode when arranged in the zinc metal battery. The hydrophilic membrane includes a plurality of pores traversing the hydrophilic membrane from the first side to the second side enabling flow of zinc cations between the negative electrode and the positive electrode through the separator. Each of the pores may have a pore size ranging from about 0.1 to 1.3 μm.

Separators for zinc metal batteries, zinc metal batteries, and methods of fabricating a separator for use in a zinc metal battery are provided. The separator includes a hydrophilic membrane having a first side for facing a negative electrode when arranged in the zinc metal battery and a second side for facing a positive electrode when arranged in the zinc metal battery. The hydrophilic membrane includes a plurality of pores traversing the hydrophilic membrane from the first side to the second side enabling flow of zinc cations between the negative electrode and the positive electrode through the separator. Each of the pores may have a pore size ranging from about 0.1 to 1.3 μm.

Embodiments of this application provide a battery separator, including a polyolefin-based porous separator, where the polyolefin-based porous separator includes polyethylene resin, an elongation rate of the polyolefin-based porous separator in an MD direction is greater than 120%, an elongation rate in a TD direction is greater than 120%, and for the polyolefin-based porous separator, crystallinity at a first-time temperature rise of polyethylene that is measured by using a differential scanning calorimeter is less than 65%, crystallinity at a second-time temperature rise is less than 55%, and a difference between the crystallinity at the first-time temperature rise and the crystallinity at the second-time temperature rise is less than 12%. The battery separator features a high elongation rate and a low temperature of closing a pore.

Embodiments of this application provide a battery separator, including a polyolefin-based porous separator, where the polyolefin-based porous separator includes polyethylene resin, an elongation rate of the polyolefin-based porous separator in an MD direction is greater than 120%, an elongation rate in a TD direction is greater than 120%, and for the polyolefin-based porous separator, crystallinity at a first-time temperature rise of polyethylene that is measured by using a differential scanning calorimeter is less than 65%, crystallinity at a second-time temperature rise is less than 55%, and a difference between the crystallinity at the first-time temperature rise and the crystallinity at the second-time temperature rise is less than 12%. The battery separator features a high elongation rate and a low temperature of closing a pore.