Separator systems for electrochemical systems providing electronic, mechanical and chemical properties useful for applications including electrochemical storage and conversion. Separator systems include structural, physical and electrostatic attributes useful for managing and controlling dendrite formation and for improving the cycle life and rate capability of electrochemical cells including silicon anode based batteries, air cathode based batteries, redox flow batteries, solid electrolyte based systems, fuel cells, flow batteries and semisolid batteries. Separators include multilayer, porous geometries supporting excellent ion transport properties, providing a barrier to prevent dendrite initiated mechanical failure, shorting or thermal runaway, or providing improved electrode conductivity and improved electric field uniformity, as well as composite solid electrolytes with supporting mesh or fiber systems providing solid electrolyte hardness and safety with supporting mesh or fiber toughness and long life required for thin solid electrolytes without fabrication pinholes or operationally created cracks.

Separator systems for electrochemical systems providing electronic, mechanical and chemical properties useful for applications including electrochemical storage and conversion. Separator systems include structural, physical and electrostatic attributes useful for managing and controlling dendrite formation and for improving the cycle life and rate capability of electrochemical cells including silicon anode based batteries, air cathode based batteries, redox flow batteries, solid electrolyte based systems, fuel cells, flow batteries and semisolid batteries. Separators include multilayer, porous geometries supporting excellent ion transport properties, providing a barrier to prevent dendrite initiated mechanical failure, shorting or thermal runaway, or providing improved electrode conductivity and improved electric field uniformity, as well as composite solid electrolytes with supporting mesh or fiber systems providing solid electrolyte hardness and safety with supporting mesh or fiber toughness and long life required for thin solid electrolytes without fabrication pinholes or operationally created cracks.

A method for manufacturing an electrode assembly according to the present invention comprises: a step (a) of transferring an electrode, in which a plurality of electrodes and a plurality of separators are alternately stacked, to a first position; a step (b) of forming an adhesive layer on both side portions of the separators, which are provided in the electrode assembly disposed at the first position, in a full width direction; a step of (c) of allowing the pair of pressing blocks provided at a second position to move in a direction corresponding to each other, wherein an interval between the pair of pressing blocks is less than a length of each of the separators in a full width direction and is greater than a length of each of the electrodes in a full width direction; a step (d) of allowing both the side portions of the separator to be bent upward while being in contact with the pressing blocks when the electrode assembly disposed at the first position descends to be inserted between the pair of pressing blocks provided at the second position; and a step (e) of allowing both the bent side portions of the separator to be adhered each other by an adhesive layer while overlapping each other when the pair of pressing blocks moves toward the electrode assembly.

A separator plate arrangement for an electrochemical system, comprising a first metal sheet and a second metal sheet. The first metal sheet has a first circumferential sealing structure for sealing off an electrochemically active region, a first cutout arranged outside of the first circumferential sealing structure, and a first embossed structure arranged outside of the first circumferential sealing structure. The second metal sheet has a second circumferential sealing structure for sealing off an electrochemically active region, a second cutout arranged outside of the second circumferential sealing structure, and a second embossed structure arranged outside of the second circumferential sealing structure.

A separator plate arrangement for an electrochemical system, comprising a first metal sheet and a second metal sheet. The first metal sheet has a first circumferential sealing structure for sealing off an electrochemically active region, a first cutout arranged outside of the first circumferential sealing structure, and a first embossed structure arranged outside of the first circumferential sealing structure. The second metal sheet has a second circumferential sealing structure for sealing off an electrochemically active region, a second cutout arranged outside of the second circumferential sealing structure, and a second embossed structure arranged outside of the second circumferential sealing structure.

A battery includes a plurality of secondary batteries, a casing including a lower case and an upper case, and a plurality of separators interposed between corresponding secondary batteries. Each separator includes a first stopper in a lower part, a second stopper in an upper part, and a cooling passage between the secondary batteries and between the first stopper and the second stopper. The casing includes a face opposing the lateral faces of the secondary battery and including an opening opposing the cooling passage.

A battery includes a plurality of secondary batteries, a casing including a lower case and an upper case, and a plurality of separators interposed between corresponding secondary batteries. Each separator includes a first stopper in a lower part, a second stopper in an upper part, and a cooling passage between the secondary batteries and between the first stopper and the second stopper. The casing includes a face opposing the lateral faces of the secondary battery and including an opening opposing the cooling passage.

A paper suitable for use as a cell-to-cell flame barrier in a battery, and a battery comprising the paper, the paper comprising 40 to 70 weight percent fibrids and 30 to 60 weight percent mica, based on the total weight of the fibrids and mica in the paper; wherein the fibrids comprise a blend of 80 to 20 weight percent polymer and 20 to 80 weight percent aerogel powder, based on the total weight of the polymer and aerogel powder in the fibrids; the paper having a thickness of 100 to 4000 micrometers.

Energy storage devices, battery cells, and batteries of the present technology may include a first battery cell. The first battery cell may include an anode current collector, and an anode active material disposed on the anode current collector. The first battery cell may include a cathode current collector and a cathode active material disposed on the cathode current collector. The current collectors may be polymeric materials. The batteries may include a first conductive band electrically coupled with the first battery cell. The first conductive band may be seated on the second surface of one of the anode current collector or the cathode current collector. The first conductive band may extend about a perimeter of the one of the anode current collector or the cathode current collector. The batteries may include a cell module including a first flexible extension electrically coupled with the first conductive band.

Energy storage devices, battery cells, and batteries of the present technology may include a first battery cell. The first battery cell may include an anode current collector, and an anode active material disposed on the anode current collector. The first battery cell may include a cathode current collector and a cathode active material disposed on the cathode current collector. The current collectors may be polymeric materials. The batteries may include a first conductive band electrically coupled with the first battery cell. The first conductive band may be seated on the second surface of one of the anode current collector or the cathode current collector. The first conductive band may extend about a perimeter of the one of the anode current collector or the cathode current collector. The batteries may include a cell module including a first flexible extension electrically coupled with the first conductive band.