A cable assembly includes a plug receiver, a conductor interface, a metal shell encasing the conductor interface and a portion of a cable of the cable assembly, a metal foil that wraps conformably around an exterior of the metal shell, wherein the metal foil covers substantially all of the exterior of the metal shell and extends beyond the metal shell onto a cable shielding layer. The cable assembly further includes a solder layer disposed about the metal foil, wherein the solder layer bonds and electrically couples the first foil portion to itself, the second foil portion to cable shielding at the location on the plurality of conductors that is proximate to the conductor interface, and the third foil portion to the plug receiver. The cable assembly further includes an electrically insulating layer that encases the metal shell, the metal foil, and the solder layer.

In accordance with an embodiment, an electrical cable can be configured to electrically connect to contact pads that are carried by a substrate. The electrical cable can include at least one, such as a pair, of electrical signal conductors and at least one, for instance a pair, of electrically conductive drain wires. A drain wire in the electrical cable can define a first surface that is configured to face the signal conductors and a second surface that is opposite the first surface. The drain wire can define a width that is greater than 0.12 mm as measured from the first surface to the second surface along a straight line. At least one auxiliary wire can be attached to at least one drain wire. The auxiliary wire can be configured to attach to the substrate.

A ground wire connection structure for a motor includes: a frame that has electrical conductivity; a flange that is integrated with the frame on one axial end surface of the frame and has electrical conductivity; a protrusion that is protruded outward from a flange surface of the flange and has a through hole; and a conductive pin that has a press-fit portion press-fitted and fixed into the through hole, a diameter-increased head portion, and a solder cup protruded from the head portion to allow an exposed tip end of a ground wire to be inserted and joined into the inside.

An electrical heater and method includes heating member, a cable, and a connector. A resistance heating element is within a sheath of the heating member. A proximal end of the sheath is inserted into a slot of a first fitting and welded to the first fitting with first and second leads extending into the first fitting. The second fitting is threadably engaged with the first fitting. The second fitting defines a central bore disposed about the axis. An end of a power cable extends into the second central bore. A first wire is coupled to the first lead. A second wire is coupled to the second lead.

An electrical connector includes a housing and a terminal module mounted in the housing. The terminal module includes an insulative body, a fixed part mounted on the insulative body extending along a back-to-front direction, and a plurality of terminals. The fixed part defines a mounting hole through the fixed part along front-to-back direction. The insulative body has a connecting arm inserting into the mounting hole for position the fixed part on the insulative body. The fixed part defines a pilot hole extending to the mounting hole, and glue is disposed into the pilot hole to bond the fixed part with the insulative body.

Provided is a method of manufacturing an electric wire with terminal formed by connecting a first core exposed portion of an electric wire to a metal terminal having a box portion that is formed by processing a single conductive board into a box shape and has an opening in which a counterpart terminal is inserted, and a spring inside the box portion. After laser-welding opposed portions where parts of the single conductive board forming the box portion are opposed to each other, applying ultrasonic vibration to a second core exposed portion of the electric wire is executed.

A method for connecting an external power wire and a thermostat of a motor. The method includes: electrically connecting a first pin of the thermostat to the external power wire; electrically connecting a second pin of the thermostat to the enameled wire of the stator windings of the motor; intertwining and soldering the first exposed core end of the first pin and the second exposed core end of the external power wire to form a soldered common joint; pulling the first pin of the thermostat and the external power wire towards opposite directions, and bending a relatively longer core end of the first exposed core end and the second exposed core end to form a bent part; and arranging side by side the bent part and the soldered common join, and sheathing the bent part and the soldered common joint with an insulating sleeve.

A fixing device includes: first and second heaters; a frame; and first and second terminals. The frame includes first and second fixing surfaces. The first terminal is electrically-connected to the first heater and includes: a first plate-shaped portion including a first fixed portion fixed to the first fixing surface. The second terminal is electrically-connected to the second heater and includes: a second plate-shaped portion including a second fixed portion fixed to the second fixing surface; and a first electrical connection portion electrically-connected to a power source and including: a first intermediate portion bent from the second plate-shaped portion and extending in a first direction connecting the second fixed portion and the second fixing surface; and a first tip portion. The first intermediate portion has: a first end connected to the second plate-shaped portion; and a second end from which the first tip portion extends along the first plate-shaped portion.

The connector is provided with a locking mechanism capable of engaging and disengaging with each other a receptacle and a plug. The receptacle is provided with a first housing and a first contact. The plug is provided with a second housing and a second contact. The first housing has at a recess portion a lock arm provided at its end with a hook portion. The second housing has at a header portion an engaging protrusion. When the header portion is inserted into the recess portion, the engaging protrusion rides over the hook portion, and the complete fitting of the receptacle and the plug can be felt. When the header portion is pulled out from the recess portion, the hook portion is displaced, and the plug can be readily pulled out from the receptacle.

A terminal assembly includes a multi-wire planar cable having a plurality of flat wires and a common jacket for the plurality of flat wires. The jacket has grooves between adjacent flat wires for controlled separation of the flat wires and surrounding jacket portions at an end of the multi-wire planar cable into separated jacketed wire portions extending a length of the flat wires each including an insulating sleeve and a terminating end of the flat wire. The terminating ends of the flat wires are exposed beyond the insulating sleeves. Terminals are attached to the terminating ends of corresponding flat wires.