H01R4/62

Method of manufacturing terminal-attached electric wire and terminal-attached electric wire
11489305 · 2022-11-01 · ·

A method of manufacturing a terminal-attached electric wire includes: installing an electric wire including a core wire including a plurality of element wires to a terminal having a conductor coupling part having a pair of barrel pieces, the core wire being installed between the pair of barrel pieces; bending the pair of barrel pieces to cause the pair of barrel pieces to wrap around and cover the core wire in a circumferential direction to form a slit extending in an axial direction between the pair of barrel pieces, with respect to the circumferential direction; melting the element wires of the core wire by emitting laser light toward the core wire through the slit; and adhering the element wires melted with the laser light to the conductor coupling part.

GROUND TERMINAL FITTING
20170310022 · 2017-10-26 ·

It is aimed to provide a ground terminal fitting suitably connectable to each of various wires. A ground terminal fitting includes a bolt fastening portion (10) to be bolted to a ground part and a wire connecting portion (20) to be connected to an end part of a wire (30). The bolt fastening portion (10) and the wire connecting portion (20) are coupled after being separately formed. According to this configuration, since the wire connecting portion (20) can be formed of an optimal material into an optimal shape, the wire connecting portion can be suitably connected to each of various wires (30).

CLAD MATERIAL FOR ELECTRICAL TERMINAL CONNECTORS AND THE METHOD OF MAKING THE SAME

A method for producing a material that has the primary desirable properties that can be used for electrical terminal connectors. The present invention is directed at a clad material having high electrical conductivity, specific strength, good ductility, compatibility with joining materials, and low cost properties, and the method for making the material. In an aspect, the cladded material is made from one or more metals that collectively, have the properties discussed above. In an aspect, the cladded material is a transition-metal interconnector for electrical terminal connectors. In an exemplary aspect, the material is cladded aluminum and copper. The present invention relates to cladding materials built for use in connecting materials with different properties (e.g., aluminum and copper) in cathodes and anodes.

CLAD MATERIAL FOR ELECTRICAL TERMINAL CONNECTORS AND THE METHOD OF MAKING THE SAME

A method for producing a material that has the primary desirable properties that can be used for electrical terminal connectors. The present invention is directed at a clad material having high electrical conductivity, specific strength, good ductility, compatibility with joining materials, and low cost properties, and the method for making the material. In an aspect, the cladded material is made from one or more metals that collectively, have the properties discussed above. In an aspect, the cladded material is a transition-metal interconnector for electrical terminal connectors. In an exemplary aspect, the material is cladded aluminum and copper. The present invention relates to cladding materials built for use in connecting materials with different properties (e.g., aluminum and copper) in cathodes and anodes.

Verifying structural integrity of materials

A measurement system may include control electronics; an electrical signal source; a plurality of measurement system electrical contacts; at least one feature for repeatably electrically connecting the plurality of measurement system electrical contacts to selected locations of a tested material. The control electronics may be configured to cause the electrical signal source to output an electrical signal; determine a measured voltage in response to the electrical signal using a measurement electrical contact from the plurality of measurement system electrical contacts. The measurement electrical contact is electrically coupled to the tested material. The control electronics also may be configured to determine whether the tested material includes a crack or other defect based on the measured voltage.

Verifying structural integrity of materials

A measurement system may include control electronics; an electrical signal source; a plurality of measurement system electrical contacts; at least one feature for repeatably electrically connecting the plurality of measurement system electrical contacts to selected locations of a tested material. The control electronics may be configured to cause the electrical signal source to output an electrical signal; determine a measured voltage in response to the electrical signal using a measurement electrical contact from the plurality of measurement system electrical contacts. The measurement electrical contact is electrically coupled to the tested material. The control electronics also may be configured to determine whether the tested material includes a crack or other defect based on the measured voltage.

Conducting member

A conductive member of the present invention includes: a metallic conductive base material including a joining region to be joined to another conductive member when the conductive member is used; and a conductive-auxiliary-coating-agent layer for imparting conductivity and an oxidation preventing property to a joining section between the joining region and another conductive member when the conductive member is used, the conductive-auxiliary-coating-agent layer being formed by applying a conductive auxiliary coating agent to the joining region of the conductive base material, in which the joining region of the conductive base material has a surface roughness of 0.6 μm or less in terms of an arithmetic mean roughness Ra specified in JISB0601 (1994).

Conducting member

A conductive member of the present invention includes: a metallic conductive base material including a joining region to be joined to another conductive member when the conductive member is used; and a conductive-auxiliary-coating-agent layer for imparting conductivity and an oxidation preventing property to a joining section between the joining region and another conductive member when the conductive member is used, the conductive-auxiliary-coating-agent layer being formed by applying a conductive auxiliary coating agent to the joining region of the conductive base material, in which the joining region of the conductive base material has a surface roughness of 0.6 μm or less in terms of an arithmetic mean roughness Ra specified in JISB0601 (1994).

Conductor arrangement with conductor and contact element

A method for attaching a contact element comprises steps for providing an electrical conductor with a conductive core and an insulating sheath, for detaching a sheath section of the sheath in an end region of the conductor for displacing the sheath section against the core in such a way that the sheath section protrudes beyond a longitudinal end of the core, and for crimping a contact element to the end region of the conductor in such a way that at least a part of the sheath section is being enclosed between the contact element and the core.

Conductor arrangement with conductor and contact element

A method for attaching a contact element comprises steps for providing an electrical conductor with a conductive core and an insulating sheath, for detaching a sheath section of the sheath in an end region of the conductor for displacing the sheath section against the core in such a way that the sheath section protrudes beyond a longitudinal end of the core, and for crimping a contact element to the end region of the conductor in such a way that at least a part of the sheath section is being enclosed between the contact element and the core.