An ignition coil includes a coil main body portion, a conductive member, and a protective portion. The coil main body portion generates a high voltage. The conductive member electrically connects the coil main body portion and a terminal metal fitting of a spark plug. The conductive member is arranged inside the protective portion. The protective portion has an electrically insulating property. The conductive member includes an elastic portion that elastically deforms in a longitudinal direction of the conductive member, and a conductive terminal that is arranged on a distal end side of the elastic portion. The conductive terminal has a distal end surface that includes a concave surface or a convex surface that abuts on the terminal metal fitting of the spark plug. A contact portion between the concave surface or the convex surface and the terminal metal fitting of the spark plug has an annular shape.

An ignition coil includes a coil main body portion, a conductive member, and a protective portion. The coil main body portion generates a high voltage. The conductive member electrically connects the coil main body portion and a terminal metal fitting of a spark plug. The conductive member is arranged inside the protective portion. The protective portion has an electrically insulating property. The conductive member includes an elastic portion that elastically deforms in a longitudinal direction of the conductive member, and a conductive terminal that is arranged on a distal end side of the elastic portion. The conductive terminal has a distal end surface that includes a concave surface or a convex surface that abuts on the terminal metal fitting of the spark plug. A contact portion between the concave surface or the convex surface and the terminal metal fitting of the spark plug has an annular shape.

A spark plug assembly includes a spark plug, where the spark plug includes a high voltage connector, an insulator body, a metallic shell, and an electrical conductor at least partly disposed in the insulator body and the metallic shell. The spark plug assembly includes a detection unit having a transmitter device and a receiver device. The transmitter device is coupled to the spark plug and is electrically disposed between the high voltage connector and the electrical conductor. Further, the transmitter device is configured to draw an excitation current from the electrical conductor. The transmitter device includes an optical signal generator that is configured to generate an optical signal in response to the drawn excitation current. The receiver device is disposed in optical communication with the transmitter device and configured to receive the optical signal from the transmitter device.

A spark plug assembly includes a spark plug, where the spark plug includes a high voltage connector, an insulator body, a metallic shell, and an electrical conductor at least partly disposed in the insulator body and the metallic shell. The spark plug assembly includes a detection unit having a transmitter device and a receiver device. The transmitter device is coupled to the spark plug and is electrically disposed between the high voltage connector and the electrical conductor. Further, the transmitter device is configured to draw an excitation current from the electrical conductor. The transmitter device includes an optical signal generator that is configured to generate an optical signal in response to the drawn excitation current. The receiver device is disposed in optical communication with the transmitter device and configured to receive the optical signal from the transmitter device.

An internal combustion engine having at least one cylinder bank comprising multiple cylinders, each cylinder comprises a rocker arm box for accommodating rocker arms of a valve train, and each cylinder comprises a rocker arm cover pivotable relative to the rocker arm box. The rocker arm cover carries an ignition coil contactable with a spark plug via an extension extending through a protective tube between the cylinder head and the rocker arm box or the rocker arm cover. The rocker arm cover comprises a first portion with a first introduction aid, into which the protective tube is threaded during closure of the rocker arm cover and a second portion with a second introduction aid, into which the spark plug extension is threaded during closure of the rocker arm cover to automatically and self-centringly form an electrical contact between the spark plug extension and the ignition coil.

A spark plug for an automotive engine includes a shell housing, and an insulator within the shell housing but extending axially beyond the shell housing. A terminal, referred to herein as a cup post terminal, is fixed to the proximal end of the insulator. The cup post terminal includes an engagement surface configured to engage an ignition coil spring for energy transfer to initiate a spark. The cup post terminal includes a sidewall extending axially from the engagement surface. The sidewall cooperates with the engagement surface to define a pocket for the ignition coil spring. The sidewall can have drainage openings to allow oil or contaminants to escape the pocket and drain away from the engagement between the engagement surface and the ignition coil spring. The engagement surface can also be sloped to facilitate the drainage toward the drainage openings.

In at least some implementations, a coupler for a spark plug includes a body formed from an electrically conductive material and including a first connecting portion defining a first cavity, and a second connecting portion defining a second cavity spaced from the first cavity, and the body includes an intermediate portion physically and electrically coupling the first connection portion and the second connecting portion. In at least some implementations, the first connecting portion is formed from a wire coiled to define the first cavity within the coil. In at least some implementations, the second connecting portion is formed from a wire coiled to define the second cavity within the coil.

In at least some implementations, a coupler for a spark plug includes a body formed from an electrically conductive material and including a first connecting portion defining a first cavity, and a second connecting portion defining a second cavity spaced from the first cavity, and the body includes an intermediate portion physically and electrically coupling the first connection portion and the second connecting portion. In at least some implementations, the first connecting portion is formed from a wire coiled to define the first cavity within the coil. In at least some implementations, the second connecting portion is formed from a wire coiled to define the second cavity within the coil.

In an ignition control device for an internal-combustion engine, signal separation circuitry receives and separates an ignition control signal that is an integrated signal of a main ignition signal for controlling the main ignition operation, an energy input signal for controlling the energy input operation, and a target secondary current command signal. The ignition control signal is formed of a first signal and a second signal that are pulsed signals. The signal separation circuitry is configured to generate, from the ignition control signal, the main ignition signal based on rising edges of the first signal and the second signal as pulse-waveform information of the first signal and the second signal, generate the energy input signal based on a pulse width of the second signal as pulse-waveform information of the second signal, and generate the target secondary current command signal based on pulse-waveform information of the first signal.

In an ignition control device for an internal-combustion engine, signal separation circuitry receives and separates an ignition control signal that is an integrated signal of a main ignition signal for controlling the main ignition operation, an energy input signal for controlling the energy input operation, and a target secondary current command signal. The ignition control signal is formed of a first signal and a second signal that are pulsed signals. The signal separation circuitry is configured to generate, from the ignition control signal, the main ignition signal based on rising edges of the first signal and the second signal as pulse-waveform information of the first signal and the second signal, generate the energy input signal based on a pulse width of the second signal as pulse-waveform information of the second signal, and generate the target secondary current command signal based on pulse-waveform information of the first signal.