A spark plug assembly configured to allow multi-channel automotive spark-plugs to operate without radio-frequency interference in piston-engine powered aircraft and to greatly reduce or eliminate spark-plug fouling from carbon or lead deposits resulting from combustion of fuel in order to enhance starting and smooth operation of the aircraft engine, and thereby improve the quality of exhaust emissions by assuring a more complete burn of the fuel constituents.

A combustion pre-chamber assembly includes pre-chamber device body defining an annular plenum that is in fluid communication with the at least one bore that extends through the spark plug shell. The annular plenum is also in communication with at least one purging passage that extends from the annular plenum to an end surface of the pre-chamber device body. Residual exhaust gases in the annular volume of the spark plug are purged by fresh charge flow from the main combustion chamber as the piston approaches top dead center. The fresh charge flow that is provided to the annular plenum through the at least one purging passage and into the annular volume of the spark plug through the at least one bore through the spark plug shell.

A spark plug for an internal combustion engine that can improve bonding strength between a center electrode and a conductive glass is provided. The spark plug includes a housing, an insulator, a center electrode, a ground electrode, and a conductive glass. The center electrode has a locking portion that is locked from a base end side to a step portion formed on an inner peripheral surface of the insulator, and an electrode head that is closer to the base end side than the locking portion is. A concave portion is partially formed on the tip end surface of the electrode head. A concave contour, which is an outer peripheral contour of the concave portion when viewed in a plug axial direction, forms a closed curve which is spaced apart from a head contour, which is an outer peripheral contour of the base end surface of the electrode head, and surrounds a center axis (B) of the center electrode. The concave contour has an outward portion protruding toward the head contour and an inward portion protruding toward the center axis (B) of the center electrode.

In certain embodiments, a time-varying spark current ignition system can be applied to improve spark plug ignitability performance and durability as compared to conventional spark ignition systems. Two performance parameters of interest are spark plug life (durability) and spark plug ignitability. In certain embodiments, spark plug life can be extended by applying a spark current amplitude as low as possible without causing quenching of the flame kernel while it is traveling within an electrode gap and/or by applying spark current of a long enough duration to allow the spark/flame kernel to clear a spark plug gap. In certain embodiments, ignitability can be improved by applying a high enough spark current amplitude to sustain the flame kernel once outside the spark plug gap and/or by applying a spark current for long enough to sustain the flame kernel once outside the spark plug gap.

A spark plug for an internal combustion engine includes a housing, an insulator, a center electrode, a ground electrode, and a plug cover. The housing has a cylindrical shape. The insulator is held on an inner side of the housing. The insulator has a cylindrical shape. The center electrode is held on an inner side of the insulator. The ground electrode forms a discharge gap with the center electrode. The plug cover, together with the housing, configures an auxiliary combustion chamber in which the discharge gap is arranged. The plug cover includes a spray hole that communicates between the inside and outside of the plug cover. The ground electrode is connected to a plurality of locations on an auxiliary-chamber inner wall surface that includes surfaces of the housing and the plug cover that are exposed to the auxiliary combustion chamber.

In an ignition plug, since a ground electrode is formed in a thin-rod-shape or a mesh-like shape, sufficiently strong radicals are locally generated by a barrier discharge, an anti-inflammation effect by the electrode is small, and the growth of a flame is hardly hindered. Furthermore, by making the thickness dimension of a second dielectric facing a discharge region uniform, the barrier discharge is spread over the surface of the second dielectric, the generation of the radicals is maintained, and combustibility after ignition is promoted. Furthermore, because an end portion of a high voltage electrode and a ground electrode are disposed to face each other within a combustion chamber, a fuel gas introduced into the combustion chamber is liable to flow into the discharge region, and is easily ignited by the radicals generated due to the discharge.

The spark plug is provided with: an insulator; a main metal fitting in which a shelf portion for locking the insulator is provided; and a cap joined to the main metal fitting by way of a melted portion. The cap forms an auxiliary chamber, and includes an injection port penetrating from an inner surface to an outer surface. There is a gap extending from the auxiliary chamber to the melted portion, between a first surface connecting an inner peripheral surface of the main metal fitting and an outer peripheral surface of the main metal fitting on a tip end side of the shelf portion, and a second surface of the cap, connecting an inner surface and an outer surface thereof, and the gap includes an opening portion which opens into the auxiliary chamber in a radial direction.

Provided is a spark plug with which pre-ignition of fuel gas that has flowed into an auxiliary chamber can be reduced. The spark plug is provided with: an insulator (11); a central electrode (14) disposed in the insulator; a main metal fitting (20) in which a shelf portion (23) for locking the insulator is provided; a grounding electrode (30) between the central electrode and which a spark gap (32) is provided; and a cap (40) joined to the main metal fitting by way of a melted portion (41). The cap forms an auxiliary chamber (42), and includes an injection port (45) penetrating from an inner surface (43) to an outer surface (44). There is a gap (47) extending from the auxiliary chamber to the melted portion, between a first surface (26) connecting an inner peripheral surface of the main metal fitting and an outer peripheral surface of the main metal fitting on a tip end side of the shelf portion, and a second surface (46) of the cap, connecting an inner surface and an outer surface thereof, and the gap includes an opening portion (48) which opens into the auxiliary chamber in a radial direction.

A spark plug electrode with one or more electrode tip(s) formed on one or more electrode base(s) using an additive manufacturing process, such as a powder bed fusion technique, such that each electrode tip overhangs an edge of a corresponding electrode base. The spark plug electrode may be a center electrode, a ground electrode, or an annular ground electrode and can be provided according to a number of different configurations. Each electrode tip includes a precious metal-based material, such as an iridium- or platinum-based alloy, and a plurality of laser deposition layers, and each electrode tip can be secured to an electrode base with a weldless joint. An additive manufacturing process is also provided.

A spark plug for an internal combustion engine includes a body that includes a terminal post, a central electrode, and a mounting sleeve that includes a threaded portion. A precombustion cavity is defined within the body. A free end of the central electrode extends into the precombustion cavity, and a plurality of posts is disposed through the mounting sleeve at the threaded portion, each of the plurality of posts protruding at least partially into the chamber by a predetermined distance (d). An electrode having one or more limbs is connected to the free end of the central electrode. A cap is disposed to close an open end of the precombustion cavity.